Leaky Bulkheads

Never silicone or glue bulkheads,

The golden rule is to only hand tighten however I have found this never works, hand tight and then half turn with wrench is what I do:)
 
The bulk heads, gasket and glass looks good. I am thinking you didn't tighten them enough. Those are really big bulkheads and require a lot of force to tighten them. For my 600g tank i used 1.5" bulkheads. Mine required i use channel locks to tighten them to where they don't leak. The big 16" channel locks.
 
The bulk heads, gasket and glass looks good. I am thinking you didn't tighten them enough. Those are really big bulkheads and require a lot of force to tighten them. For my 600g tank i used 1.5" bulkheads. Mine required i use channel locks to tighten them to where they don't leak. The big 16" channel locks.
That’s what these are. 1.5”.

I love excuses to buy more tools!
 
I didn't see pics of the gaskets, did I miss them? You said they are still pliable but are they deformed in any way? Do they have those rings in them from the bulkhead? Can they be flipped over if they do? Is it possible you can get dow 111 vacuum grease?

Edit: I did miss them, they are the pieces with the rings?

Screenshot_20220208-055540_Chrome.jpg
 
One thing I found with mine, is they didn’t leak until I put the stand pipe in them. Something about the pressure of the stand pipe caused them to leak, I had to place the stand pipe so it was just in the flange snug but not pushed too far in
 
One thing I found with mine, is they didn’t leak until I put the stand pipe in them. Something about the pressure of the stand pipe caused them to leak, I had to place the stand pipe so it was just in the flange snug but not pushed too far in
Mine are threaded in. Legit couldn’t find slip/slip 1.5” bulkheads. These are slip/threaded. Haven’t tried without the standpipes though.
 
I didn't see pics of the gaskets, did I miss them? You said they are still pliable but are they deformed in any way? Do they have those rings in them from the bulkhead? Can they be flipped over if they do? Is it possible you can get dow 111 vacuum grease?

Edit: I did miss them, they are the pieces with the rings?

Screenshot_20220208-055540_Chrome.jpg
Yes. With the two rings on them. They have the rings on both sides as opposed to flat on one side.

As for the lubricant, not that specific brand, but there’s loads of silicone lubricants available locally. None are specifically for o rings, but say they can be used for it. Most also contain PTFE, or other synthetic stuff that I am guessing makes them not aquarium safe.
 
hi, stinks, you could try sanding down flanges ,
the rings on the 0 ring go to glass, make sure centered on hole,and wet when installed.
kinda looks like it's tight to wood cutout in pic, could be off centering ??
or just order new ones ...;)
It was tight, until I made the… modifications to expand the cutout. It was a fun exercise to do with the tank in place. Plenty of room. The holes are also sized perfectly for a 1.5” bulkhead. There’s next to no wiggle room.
 
You can try silicone, but it will be a pain if you ever need to adjust the bulkhead down the road.

Probably a bad gasket. Usually gets a crease in it from shipping. It looks flat and fine, but has a slight crease.

Go to the hardware store and get some epdm gasket material and make your own for about $1 if you need to
 
Yes. With the two rings on them. They have the rings on both sides as opposed to flat on one side.

As for the lubricant, not that specific brand, but there’s loads of silicone lubricants available locally. None are specifically for o rings, but say they can be used for it. Most also contain PTFE, or other synthetic stuff that I am guessing makes them not aquarium safe.
Yes. With the two rings on them. They have the rings on both sides as opposed to flat on one side.

As for the lubricant, not that specific brand, but there’s loads of silicone lubricants available locally. None are specifically for o rings, but say they can be used for it. Most also contain PTFE, or other synthetic stuff that I am guessing makes them not aquarium safe.
Silicone is fine for a sealant. Food grade.
 
Just curious but did you get the schedule 80 bulkheads?
 
I would try silicone lube not glue everything works better when lubricated. I would also not hesitate to use channel locks if needed.
 

I would try silicone lube not glue everything works better when lubricated. I would also not hesitate to use channel locks if needed.
That’s my plan, picked up silicone lube and channel locks today. Just didn’t have enough time to implement it before work. (Holy heck Channel locks are expensive!! $59.99CAD!)

Gonna lube ‘er up and apply the German method of “Gütentite”, and see how it goes.
 
That’s my plan, picked up silicone lube and channel locks today. Just didn’t have enough time to implement it before work. (Holy heck Channel locks are expensive!! $59.99CAD!)

Gonna lube ‘er up and apply the German method of “Gütentite”, and see how it goes.
thats what hand tighten, then a 1/4 turn means, the 1/4 turn with a channel lock
 
VICTORY!

1:25am, March 4, 2022.

I declare victory in the Battle Against Leaky Bulkheads! Silicone Grease and Channel Locks saved the day and allowed me to conquer this most annoying foe!

I of course would be remiss to thank all of you who contributed to this success. Seriously. Thanks everyone!

One step left. :D
 
VICTORY!

1:25am, March 4, 2022.

I declare victory in the Battle Against Leaky Bulkheads! Silicone Grease and Channel Locks saved the day and allowed me to conquer this most annoying foe!

I of course would be remiss to thank all of you who contributed to this success. Seriously. Thanks everyone!

One step left. :D
LOL... you got the channel locks!

Mine kept leaking until i was able to tighten them with the channel locks. These are just too big for hand tighten
 

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