10,000 g Recirculating Aquaculture Growout System Build

This is awesome! Loving the scale for it! If you don't mind, what types of research are you doing on the fish? You mentioned looking to set up for eventual commercial breeding, so are you looking to discern best spawning conditions? Are all the fish wild-type or some kind of GMO?
 
Ok, I finally have some updates. I was able to plumb the main return line and started up the pump. Most of the filtration is bypassed at this point but I got one of the tanks filled. Over the next few weeks I'll slowly get each filtration system online. I did get the biofilters going but it will take a long time to cycle without heating the system.

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Main return line, 4" PVC with the heat exchanger and UV side-streamed off.

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48,000 btu (4 tonne) Heat exchanger and 260 watt UV sterilizer. These will see about 80 GPM of the total 150-200 GPM system flow. I'd like to have a UV Sterilizer that can handle the full flow but that would be an extra $10,000-15,000!

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1hp regenerative blower, this will stir the biofilter media and aid in degassing CO2

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Inside the biofilter, this one contains 25 cubic feet of media. This is what is inside the blue cylinder in the first pictures in the thread.


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Air stone manifold used to stir the biomedia

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I'm finding a bunch of angry frogs that have been using the plumbing as home for the last 5 years. Photo Jan 06, 10 45 03 AM.jpg
 
What are you doing to dechlorinate the feedwater?
We use natural seawater so no dechlorination is needed. It’s filtered through a sand filter and UV sterilized. It does a pretty good job at cleaning it up. I use it for my reef tank but I run it through a 1 micron filter and carbon before it goes in my tank.
 
What temperature does the system normally run at? I'm curious about the heat exchangers and where they are pulling heat to or from.
 
Thanks for the update! Looking amazing and cannot wait to see more. Absolutely incredible.
 
What temperature does the system normally run at? I'm curious about the heat exchangers and where they are pulling heat to or from.
They are run at 74° year round. The heat exchanger will be paired up with a household heat pump unit. This one in particular will have a 4 tonne unit installed above the exchanger. It works great for most of the year but we do have 12,000 watt heaters to pick up the slack when the heat pump can't keep up in the dead of winter.
 
I have gotten a lot done on the system. This week I got the drumscreen filter and protein skimmer up and running.

The drumscreen is the backbone of the whole system. It removes solids from the water down to 60 microns. For every pound of fish feed the fish eat, they will produce 0.25-0.5 pounds of solid waste. When you feed the fish 40 pounds of food a day that ends up being a lot of poop.

We thought this filter was dead but I was able to do a complete rebuild of all mechanical and electrical components. The pics below show some of the components and how they work
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This is the before picture. The drive motor, backwash pump, and screens are gone. The control panel is full of faulty electrical components.

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This pic shows the internals of the filter before being put back together. It is all 316 stainless steel. Water will enter through the inlet on the right of the picture. There will be a 60 micron screen placed around the drum which rotates to be sprayed by the blue spray nozzles near the top. Clarified water leaves from the left side of the filter.

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The blue backwash pump is back in place. It will pump about 10 GPM at 160psi through the blue spray nozzles in the previous picture. The outlet line is made of stainless to handle the pressure. The pump turns on every few minutes so the constant expansion and contraction of 160 psi of water eventually breaks schedule 80 PVC.

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Here it is in action! As the screen gets clogged from the dirty water, the drum starts to fill. The rising water trips a float switch which turns on the drum motor and backwash pump. The backwash pump pressure washes the screen as the drum rotates. A collection tray catches the waste and sends it to the drain. This removes the fish waste from the system immediately instead of it sitting in there.
 
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The system has been running for a couple weeks now and I've been getting systems back online. The protein skimmer is up and running after a rebuild. I just discovered I need to replace the ballasts for the UV sterilizer before that gets up and running. The heat pump is almost functioning. 12,000 Watts of heaters are keeping the system at 73 degrees to help speed up cycling.

I started cycling the biofilters this week. We hope to have fish in the system in mid march. I added about 5ppm of pure ammonia and a bunch of fish waste. This will hopefully give this a good jump start.

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Adding fish waste to get the system cycling. The waste is from a tank that contains the future inhabitant of this system.

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This protein skimmer is made to handle 75 gpm which is supplied by its own 1/2hp pump.

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It has another 1/2 hp pump for adding the air via a venturi.

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Here comes the sludge. The acrylic collection cup was split so it's now sealed and held together with straps.
 

IF YOU HAD TO TAKE A REEFING EXAM, WOULD YOU PASS?

  • Yes!

    Votes: 32 45.7%
  • Not yet, but I have one that I want to buy in mind!

    Votes: 9 12.9%
  • No.

    Votes: 26 37.1%
  • Other (please explain).

    Votes: 3 4.3%
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