We have a 300 gal display (425 system volume). We have x4 Ehiem heaters that are all in the sump & calibrated to 82 degF. 3 are 200 watt & 1 is 150 watt. We have an Inkbird controller set to 80degF with two of the 200watts plugged into the controller. The other two heaters bypass the controller & are plugged directly into the surge protector.
The controller has a 1 deg tolerance, so the system will fluctuate between 79 deg & 80 deg with 400 watts of heating controlled by the InkBird. If that device fails to turn the heaters on, the two that are plugged directly into the surge protector will provide minimum heating. If the InkBird fails to turn off, the internal thermostats should shut the heaters off at 82. The ‘uncontrolled’ heaters are always heating in this configuration.
We have lost tanks due to both heaters failing to turn on & others failing to turn off. With this design, we have redundancy in the heating elements & redundancy on the thermostats. Short of a sustained power outage, which is very unlikely, we will not lose another system due to heater issues.