AutoAqua AWC/ATO Pump Upgrade

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JoshF7

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This is my first thread here, as I'm just getting back in the hobby after being out for several years, and I'm still setting things up, but wanted to share what worked for me to upgrade the AutoAqua AWC/ATO pumps to get water moved farther than the standard ones it comes with. Jump to the end for the list of what I used.

The Backstory
I have my water storage below my tank (unfinished basement), and the pumps that come with the AutoAqua system just barely could not make it up consistently (about a foot short). As frustrating as that was to be so close and yet not quite there, I set out to DIY something to make it work. The obvious choice was to get a cheap submersible and then use the AutoAqua plug accessory. So, I tried that, but failed as my AWC and ATO water storage tanks have small openings that simply will not fit a large pump - which I found out the hard way trying to squeeze one in and realizing I measured the round opening without considering most pumps are rectangles... I didn't want to change my plumbing on my bulkheads on the tanks which would then also require two very large and expensive external pumps that would be massive overkill for ATO and AWC (not to mention the larger risk with pumping that fast - with ATO slow is better in my opinion).

I then tried a few different pumps from Amazon that were roughly the same size as the originals, but claimed higher max head pressure. They are lies. In my experience, none of them could reliably make the trip even if well within the stated specs. I think they all know this, but I figured for the cheap price it was worth a shot if somehow they did work.

I then decided it would be "fun" to try some cheap diaphragm pumps for the ATO side. After trying a few of those, the sound alone was so annoying that I just stopped trying and given that saltwater would cause problems for a diaphragm pump in the long run (and put who knows what into the tank), I decided I needed to go peristaltic. However, I didn't want to spend a huge amount for a fancy one because I don't exactly need high accuracy of any kind for this purpose. My initial instinct was to just build one as I have a 3D printer that could help save a few bucks, but instead I tried a cheap one from Amazon first.

The Solution
Today, I got something that works and does so quite easily. I purchased from Amazon the Gikfun 12V DC Dosing Pump (https://www.amazon.com/gp/product/B01IUVHB8E) and some airline tubing. On the water storage tank side, I used standard 1/4 RODI tubing so that it is rigid and can sit on the bottom of the tank without floating up and then connected from that to the airline tubing using this cheap check valve (https://www.amazon.com/gp/product/B07H82Q6PC) which basically worked as an adapter for me as well - allowing me to go from the 1/4 to airline 3/16. To connect the pump, I had these already purchased, but they are just standard barrel jack connectors: https://www.amazon.com/gp/product/B07C7VSRBG You simply connect the red and black to the back of the pump (I used clips because I have them) and away you go.

The Benefits
  • It works! I can move water from very far away and up quite a distance with no problems whatsoever
  • Pretty much a direct swap out from the original
  • Low cost and easy to purchase - I will probably purchase more as a backup that I can easily swap out. I could purchase several of these and still be money ahead for a while. The airline tubing is also inexpensive, so cheaper than trying to use a larger pump that would use a larger diameter tube
  • Quieter than the original, as the original system used a siphon break on the line that was noisy, but now with this pump it didn't allow any siphon anyway (a benefit of many peristaltic pumps) and I have the check valve as well so that the siphon break is not needed
  • Can run dry! Obvious if you know what a peristaltic pump is, but this is a huge bonus to not have to worry about it
  • Can pull water from the storage tank down to a very low level in the tank which is something no other submersible pump I found could ever approach
Final Thoughts
I battled through so much trial and error on this one, that I just had to write this up in hopes that this helps someone else in the future who finds themselves in the same position. The end result was very cost effective and has so many more benefits over the original that frankly AutoAqua should just use these instead. Yes, I could have purchased something like the Neptune DOS to do water changes, but I don't like how it works or how much it costs and I much prefer to have multiple points of control and no single point of failure. Finally, there are several peristaltic pumps that are inexpensive on Amazon. I chose the one I did because it has low power draw that you can connect directly up to the existing barrel plugs and it runs at 100 ml/min which is pretty decent (even the much more expensive ones often don't even do that much). That said, there are very similar ones out there that could possibly be a few dollars cheaper and/or pump a little faster. Once I found one that worked, I stopped trying anything further.
 
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What did you mount the
Gikfun 12V DC Dosing Pumps to, to keep them stable while running? thanks for the writeup
 
What did you mount the
Gikfun 12V DC Dosing Pumps to, to keep them stable while running? thanks for the writeup
That was actually one of the reasons I went with this pump as well, because it comes with a simple mounting bracket where others are just bare. Since my tanks are in an unfinished area of the basement (more of a big crawl space), I just screwed it on to the side of a post nearby (about 4 feet to the right and 1 foot above the top of the storage tank). You can put them just about anywhere as long as you are not too far away from your water storage tanks because they say they have a limited ability to "pull". However, my first test I pulled through 25 feet of airline about 2 feet above my storage tank and pushed an additional 25 feet up to my display. If you don't have a post or wall nearby to mount it to (on a wall you would probably do best with a small shelf), then I'm sure you could just mount it on whatever you have the storage tanks sitting on too. I moved mine around quite a bit and it always worked wherever I placed it as long as I didn't pinch the lines too much. I did not try placing it near the display tank and pulling up that high, but it might have worked there too. There is some noise (not loud, but not quiet or silent either) from the pumps, so having it out of the way makes it silent in the display tank.
 
Wait so your not using the plug accessory right? The 12v peri pump is powered right from the control module?
 
Wait so your not using the plug accessory right? The 12v peri pump is powered right from the control module?
Yes, that is correct. Just use something like the barrel connectors I linked to and enough wire to reach the pump from wherever you have the AutoAqua controller. These pumps are rated actually below the power consumption of the original pumps, so they run great just as they are. One other note if you are switching pumps for any reasons, remember to zero out the AutoAqua controller memory by holding the main button down and waiting for it to completely clear and then immediately unplug it and plug it back in. These pumps run slower than a regular pump and if you don't reset the timing it will error out when trying to use them because they take longer (the safety control on it kicks in).
 
Since a picture could have probably helped to begin with, here is a quick photo of it mounted. Again, nothing special, but hope it helps.
20190322_172855.jpg
 
any update on this? the Amazon pumps still working?
Yup, pumps still working good. I actually put it on two of my other tanks. One important note is that these are peristaltic pumps, so you do have to replace the tubing periodically depending on use. So far I have replaced the ATO pump hose once at about the 3 month mark. It was super easy to do, and probably will replace it every 3 months before it fails on that one, but I get a lot of evap on a 200 gal system, so it runs a lot.
 
any update on this? the Amazon pumps still working?
Well, maybe jinxed it yesterday with my reply, but of all things this morning the AutoAqua unit failed ON!!! Yup, for some reason it is giving power to the ATO side (pump label P1) and not even saying it is on. The icon is not spinning and still it is giving power and pumping. If I set it to ATO completely off, it is still giving power to P1. I made sure AWC and ATO are both off, and still it is powering P1. Did a full unit reset, and yup, still powering P1 after it boots up even though it says it is not trying to do a top off at all. A fail open/on like this is essentially a worst possible failure like this. Contacting their support and will see what they say, but I'm very much not happy. I have a large system so it didn't drop salinity too much and I must have caught it fairly soon too. Right now my advice would be to just make your own ATO and AWC with your own switches, as this is a head unit/display failure that should frankly never happen.
 
Sounds like an internal relay stuck. Glad you caught it before it got real bad
 
Sounds like an internal relay stuck. Glad you caught it before it got real bad
Yeah, my thoughts exactly. Super strange, as in my limited experience with small electric projects I have never had what I believe is a solid state relay stick like that. Probably time to take the plunge on a much more expensive option and hopefully gain reliability.
 
Any new updates? Did AutoAqua warranty their work or blame your pump for killing the head unit? Started think about this last night, went down a rabbit hole at 2am. I’ve got a basement 40Gal salt mix bucket with likely 12 ft of head pressure between it and the tank (no sump yet, basement sump is the plan to replace the canister filter). No basement drain in that area of the house, but it’s right below the laundry room, so I plumb my RODI to and from the laundry sink. Peristaltic pumps make the most sense to me, but I’d like to do more than 100ml/minute. All the 400ml/min setups I’ve seen appear to exceed the 10W limit.
 
Any new updates? Did AutoAqua warranty their work or blame your pump for killing the head unit?...
Not much to report really. It's still working even though I sometimes forget to replace the tubing on time and get a small leak (not a problem where it is for me). They didn't warranty replace it, so I just bit the bullet and got a new one assuming it was probably something I did to it somehow. Yes, the pumps are slow and it would be nice to find a cheap one that was faster. I have actually relocated my sump, so I could switch to different pumps now, but just haven't bothered to yet.
 
Not much to report really. It's still working even though I sometimes forget to replace the tubing on time and get a small leak (not a problem where it is for me). They didn't warranty replace it, so I just bit the bullet and got a new one assuming it was probably something I did to it somehow. Yes, the pumps are slow and it would be nice to find a cheap one that was faster. I have actually relocated my sump, so I could switch to different pumps now, but just haven't bothered to yet.

Where do you get the replacement tubing for the pumps? Thanks.
 
INTLLAB 12V DC DIY Peristaltic Liquid Pump Dosing Pump for Aquarium Lab Analytical 170~460mL/min
This might be a good replacement for higher volume. Found on amazon.
 
Any update? I got tired of buying those pumps @$30. Just ordered this. I have spare connectors laying around.
 
Any update? I got tired of buying those pumps @$30. Just ordered this. I have spare connectors laying around.
Mine still works as long as I remember to replace the tubing on schedule before it inevitably breaks. Those small pumps are fine if you don't have far to go, but I have to lift over 10 feet, so not an option for me.
 

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