Outside in. Always.
One of my first attempts at drilling (it was a 20 gallon to boot), I did inside out. It turned out poorly and was super awkward; granted I didn't really know what I was doing AND the glass is super thin on a 20 gallon. So yeah, anyway, outside in is the easiest way to go - just make sure you put a towel down to catch the hole when it falls.
lol, yup, the things we say in this hobby...
I drill using two principals: Patience and a slow finish. My preferred drill (for this task), which I used on 95% of the first hole, I can just zip tie on full throttle, hold it upright with my hand resting on the back for weight (it's a cheap and light drill) and I just need to stand there until the water starts running through. Once the other side of the glass is breached, I remove the zip tie and manually control the drill; applying weight slowly to expand the breach into a full circle. I also find it takes much longer than the youtube videos claim (2-5 minutes, while mine take 15 minutes); perhaps I have less 'break-out'. Which is in this case was almost none, just a tiny bit on the second hole (1mm) and about 5-8mm on the second, each less than 1mm diameter.
Granted, my skill has improved, inside out would require a more complex apparatus and ultimately be more awkward to do. However, given the likely hood of the hole having 'break-out', I can see the advantage to going inside out.
yeah some ppl like to drill inside out just for that reason of there is a break out it's on the nut side of the bulk head. if it a bad break out could mess the gasket. I see the value to this. but man that would be so awkward...I have only drilled 2 tanks both 40br 1st time i crack the glass the 2nd time I got it. I am in the process of moving my 90 cube with internal overflow so want to drill it...but just cant bring myself to try it on a $700+ tank.


