I have been wondering about this. I currently have a 29 (first reef) no sump hang on everything, but am trying to upgrade to a 90 and sump. The sump part is really pushing me back. I've heard no acrylic on glass then others say its fine. So after this I'm leaning towards no acrylic because you actually explained why its a problem so thanks for that! So since using glass and getting cut and the tools to build the sump would a diy sump in the long run be around the same costs as just buying one that's ready to go?You probably won't take this advice, but dump the acrylic and have glass cut. Acrylic does not adhere properly to glass. Best case it just fails and your compartments leak into one another, worst case, the acrylic breaks your glass due to swelling.

