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So I have a 900 gph return pump and I'm trying to figure out what size bulkhead I should have
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I was thinking about doing a 1 1/2 in bulkhead and then putting a ball valve on it to adjust the flowWhat is the outlet on the pump? 1”? 3/4”? If you stick with the pipe size for the output, you need a bulkhead that will fit that pipe.
Your pump will only push out what the outlet is. Upsizing the pipe after that really doesn’t do much for you.
Not following the logic here. Up sizing the pipe doesn't change the pump GPH or the amount of head pressure. And the water will expand to fill the pipe as it rises; that's the nature of water. It's not going to shoot up the middle. So there's still friction.Depends on the application. Upsizing pipe dramatically reduces friction so flow may be increased dramatically.
Depends on the application. Upsizing pipe dramatically reduces friction so flow may be increased dramatically.

