Having had success yesterday with the ATS, I decided to make a holder for the float valve I received today. For any do DIY'ers out there interested in working with acrylic, there are some tips below...
1. Make sure you have a smooth, flat surface to work on that won't cling to the acrylic. An old solid board will work. Avoid particle board, as the smaller pieces will stick.
2. Keep some smaller pieces of wood (2x4/2x6/2x8's etc) close by, that you can use as a brace. Clamps are your friend.
3. Use Weld-on 3. It starts to set in a minute or less. So you need to be prepared to get it glued right, the first time. Dry fit everything first, to see and eliminate any gaps. Weld-on 4 takes longer to set, but I honestly would have liked a faster set than the #3 in most cases.
4. The Weld-on is a water thin liquid. So when using an applicator syringe (hobby stores have them), it will just pour right out when you turn the applicator upside down. SQUEEZE the bottle right side up, then- when applying- SLOWLY tilt the needle towards the seam. As the liquid comes out, it will bleed in between the seams on it's own. Squeezing the air out before hand, will allow you to now have suction so a ton doesn't come spilling out. But it will still try, so be wary. Hold it tight for two minutes, then look for air pockets and apply some more Weld-on in those spots.
5. You can cut the acrylic really easy with wood saws. A table saw, miter saw, and band saw- all work- really well. Use a fine tooth blade if possible on the table and miter saws. Drilling holes are easy, but be careful once you punch through. The drill bit can catch and turn the piece you're drilling (especially if it's small) into a airplane propeller that can smash a finger. So have it well braced when you start drilling.
6. Don't put any pressure on the seams for at least an hour after melting them together.
7. Don't bother looking for Weld-on in the store. Just save yourself the time and gas, and order it online.
8. When you open the Weld-on (with pliers most likely), it will have a piece of metal in the opening that says "Cut this out". Punch a hole in it with a screw driver, and pry the piece out. Be careful! Again, this is water thin liquid. If you jostle too much, trying to pry this piece out, you'll lose half the product on the floor.
Hope that helps. Message me if you have questions.