Hi guys,
I've recently started experimenting drilling holes in glass aquariums.
The first try the drilling machine went through and I put a crack in the tank.
The next test went uneventful.
The small chips around the hole happen because of too much pressure at the final bit of the drilling, pushing the plug with some glass outside the drilling diameter.
The way to avoid them:
- go slow, take often breaks from drilling
- tape both glass sides
- apply some counter pressure on the inside of the glass.
If you apply acrylic sheets on both sides of the hole and keep them tight then the hole will continue and there will be no chips.
Also, I've used the diamond bit in acrylic tank without much drama (had to remove molten plastic from bit later, but didn't damage the bit.