Does filter housing size have an effect on CO2 scrubber efficiency?

Sierra_Bravo

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I am currently using a 2.5" x 10" filter housing for my CO2 scrubber. I noticed the new single and dual "jumbo" CO2 scrubbers by BRS and they offer them with 4.5" x 10" housings. I was wondering if it makes any type of difference to use a 2.5" x 20" housing instead?

I understand that a 4.5x10 has 2/3 more soda lime capacity than the 2.5 x 20, but I am wondering if there would be extra contact time in a 20" chamber and if so, would it then pull more CO2 out of the same volume of air passing through it?
 
I think the taller housing would let you go longer between replacing the media, but I'm not sure it will cause any more CO2 to be removed. I use the standard 10" housing and it turns purple pretty slowly from the bottom up, with a distinctly purple area at the bottom, fairly white just above it, and very little transition band in between, which makes me think the CO2 is removed within a short time of making contact with active media. If the contact time needed to be longer, I'd expect to see a more stretched-out gradient of purple at the bottom to white higher up.
 
In short your larger cross sectional area results in more contact time despite the shorter distance. This is apparent without any math because the same flow rate is passing through a larger volume chamber, but to put some numbers to it take the case of a skimmer consuming 800 LPH air:

800 LPH = 0.8 m^3/hr = 0.8/3600 m^3/s.
Your 2.5" (0.0635 m) diameter circle has an area of 0.00317 m^2 (pi*(2.5/2*0.0254)^2).
Assuming uniform flow rate (close enough for this), this gives you a flow rate of 0.07 m/s and a contact time through your 20" (0.508 m) distance of 7.2 seconds.

Run this instead through a 4.5" (0.1143 m) diameter circle with an area of 0.01026 m^2 gives a velocity of 0.02 m/s which across 10" (0.254 m) takes a time of 11.7 seconds, or 62% more contact time.
 
In short your larger cross sectional area results in more contact time despite the shorter distance. This is apparent without any math because the same flow rate is passing through a larger volume chamber, but to put some numbers to it take the case of a skimmer consuming 800 LPH air:

800 LPH = 0.8 m^3/hr = 0.8/3600 m^3/s.
Your 2.5" (0.0635 m) diameter circle has an area of 0.00317 m^2 (pi*(2.5/2*0.0254)^2).
Assuming uniform flow rate (close enough for this), this gives you a flow rate of 0.07 m/s and a contact time through your 20" (0.508 m) distance of 7.2 seconds.

Run this instead through a 4.5" (0.1143 m) diameter circle with an area of 0.01026 m^2 gives a velocity of 0.02 m/s which across 10" (0.254 m) takes a time of 11.7 seconds, or 62% more contact time.

Thanks for that detailed breakdown.
 

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