Downsize Upgrade - Just Another 40 Breeder

Spdstr280Z

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I've been working on this for a few months, yes months, so I guess it's time to do a build thread.

A little background, I have been in the hobby for over 10 years, long enough to make a few memories. My first born used to love lying in her swing, watching the fish swim back and forth in my first reef tank, a 46 bowfront.

I've also been in the hobby long enough to know I'm not really good at it. Typical story, things are going great, tank looks good, life gets in the way, I get distracted, oh look, a box full of algae. I'm pretty sure I had some other frags, where did they go, man...

Truth is, I have too many hobbies, none of them necessarily cheap, and I don't concerntrate so I'm not great at any of them.

I've almost gotten out of the hobby a few times, and logically I should, but I just can't seem to walk away. I lost a lot of that first tank one spring when our AC went out. We were having beautiful 70'ish degree days, so I took my time quoting replacement units and not letting the situation take advantage of me. That was great until we had our first temp spike in to the 90's over the weekend before the A/C unit was replaced and I wasn't prepared.

What I had left lived in a rubbermaid tub in the dining room for a few months while I decided what I was doing, either going bigger or getting out. It actually did pretty well in there to tell the truth. While that tank was up I had decided that I really did not like the distortion of a bowfront, so I didn't really want to move back in to it anyway.

I eventually picked up a Marineland 60 cube that I moved in to. Usual (for me) algae problems getting started, but that settled down and was looking pretty good until a few months later when I took the opportunity to move a couple states away and stopped working at the tank until after the move.

Once I moved I set the tank back up, but between work (pretty constant and sometimes hectic for a couple of years), two young children, and the other hobbies how much attention I paid to it varied and to be honest it was just kind of existing.

Since moving I had also had a Biocube on my desk at work with just a few zoa and softie frags in it. It was the older version that I bought used from a buddy. I tried an LED conversion that looked good, but really wouldn't grow much. When I saw the IM Nuvo 10 I decided I had to have one, and maybe I would just have a nano tank and not worry with anything larger.

Then another wave of interest hit, and I decided it was time to go bigger. I had noticed first thing when we bought our current house that a living room wall was shared with the laundry room, and started plotting. I had never even brought it up, figuring it would test the wife's patience. Then one day I mentioned something about it. I'm not exactly sure of the conversation now, but it ended with her encouraging me to knock a big hole in the wall.

The plan was an in wall 90 or 120, the laundry room would become a laundry / fish room. I was measuring, plotting, planning. I was going big, and I was going to automate the heck out of it. And then.... I chickened out.

OK, maybe chickened out is too strong. Came to my senses might be more appropriate. Being realistic, I decided I didn't really feel good about putting a big hole in the wall, and honestly our house (or laundry room) isn't really big enough to support a larger tank. Those things always seem smaller in the stores.

So, the ideas evolved. As I realized the laundry room wouldn't support the larger tank, I started thinking about having it partially through the wall, with the front in a built in. The wife actually liked this idea too, so that part stuck. I just decided to downsize a bit. After all, I really like that little 10 gallon on my desk...

I ended up doing a 40 breeder in a built in with plumbing through the wall, in to a sump in the laundry room. Little simpler and more realistic plan, at least for me. I'm still going to incorporate all the lessons learned from previous tanks, and to do lot more automation than I have in the past.

Equipment List -

AGA / Aqueon / Petco 40 Breeder (new)
AGA / Aqueon / Petco 20 Tall Sump (new)
1 or 2 Kessil A360W-E (1 on current tank, 1 new)
Aquatic Life 24" T5 Hybrid (new)
Reef Octopus VarioS 2 (new)
2 Vortech MP10Ws (current tank)
Glass-Holes.com 700 GPH Overflow with Emergency Drain
EShopps PSK-100 (current tank)
2 Cobalt Neotherm 100 (new)
Tunze Osmolator 3155 ATO (new)
BRS 5" Mini Reactor for carbon
WaterGeneral RD-102 Upgraded to BRS 5 Stage (current)
Refugium Light (to be determined)
Controller (undecided)

Lessons Learned -

No weeds ! I don't have room for things that are going to overgrow the tank. My wife talked me in to a colt coral in the first tank because she liked the movement... Never again. Didn't get rid of all that thing until that tank crashed. Some of the rocks I am moving from the old tank will need to be scrubbed of GSP, and I'll have plenty of sinularia frags as I move.

You need to be able to touch the bottom. There is no way I can easily reach the bottom of the 60 cube. Getting to it at all requires a stool. No fun.

It's not fun working under a stand either. This build will have a waist high sump beside a utility sink.

Real sumps have partitions (or, skimmers need a constant water level). My first two tanks have had small sumps (as will this one) so I just thought of the sump as a place to put the skimmer and heaters. I didn't need partitions... Except that it's hard to maintain a skimmer tune with a constantly changing water level. Plus I had never previously purchased an ATO.

Parameters matter (at least stability does), so dosing and top off is important. Dosing will be automated with at least BRS dosing pumps and the Osmolator is waiting to be installed.

So, with all that, lets start building something !

Jason
 
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I'm not sure my helper is 100% in to this...

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The basic structure of the stand is just like any other. I did take the opportunity to build it level for the spot where it will sit...

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And reinforced...

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And 3 sides skinned with 1/2 inch ply plus the face of 1/2 inch trim. Trying out some molding options here. First damage to the house is done, baseboard ripped off and the stand is screwed to the wall...

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Seems I wasn't really good at taking progress pictures, so we'll jump ahead. There was actually a span of a couple of months here while I built the shelves and painted them. And painted them again. And painted them again.... I just could not get what I wanted under the bright lights in my garage. I was also trying to use an oil based paint because I wanted the extra water resistance. I finally gave up, sanded the shelves down and brought them in the house to put in place so I could move forward, planning to get a water based paint I could use in the house. Sad thing is, even the sanded down shelves looked fine in the house. Really my first pass would have probably been fine. Guess those garage lights work pretty well though...

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I put a ply backer board behind the tank, really just trying to seal the wall from water and salt damage, and provide something a little more solid than drywall for the holes. My wife had started playing with decor too...

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I was also lining up those holes. Notice the careful stud marking and how I centered between them...

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...yeah, I looked for studs, but I never thought about blocking. 10 foot wall there, I'm a genius. Could not have hit them more dead center if I had been trying...

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But I eventually persevered. I hate drywall work. I just can not tell you how much I hate drywall work, but we'll come back to that.

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Built a canopy..

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And it doesn't look horrible...

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The plan is for another set of shelves above the tank, between the tall ones. I kind of like it like this, but not sure the wife agrees. I have a few other pics, and will get in to the tank and plumbing, but think I'll call it a night for now.

Jason
 
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Did I mention I hate drywall ? Major slow down for me, mostly because I just didn't want to do it. But I didn't want to pay someone to do it more...

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Since I had to open up the wall, I took the opportunity to do things right, and built recessed boxes for the plumbing. The unions tuck in the boxes, and let me flush the plumbing to the wall a little bit better.

WallBoxes.png


The sump stand is nothing special, just something to hold the 20 high. I tried to find something that would fit this area and hold the tank, but finally gave up and built it.

SumpStand.png


The sump itself is a 20 high. It's a long way from what I originally planned, but it fits the area I gave myself. I baffled it to provide an 8 inch deep skimmer area, a single extra baffle "bubble trap", a refugium area (just under 5 gallons), and a return pump section.

sump2.png


You'll just have to ignore the garage mess for now.

My baffle installation tool is patent pending and will be on the market soon...

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I didn't get any pics of drilling the tank or installing the overflow, you've probably seen it all before anyway.

I did try PlastiDip for to paint the back and the sections of the sides that will be behind the bookshelves.

PlastiDip.png


The GlassHoles 700 GPH overflow uses 1.5 inch primary and emergency drains, and I did a 3/4 return. Overkill, but I can have all the flow I want.

I started plumbing by combining threaded nipples with bulkheads to make the plumbing and tank removable.

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And going from there...

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Finished up the plumbing and did testing / cleaning with tap water. This is the sump with the return pump off. Plenty of overhead for drain back.

Sump3.png


And while I was at it, decided to add another 5 gallons to simulate the ATO dumping everything in the reservoir at the same time as a pump failure.

Sump4.png


Once that was done, it was time to drain, clean, and start setting up for start up.

Jason
 
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I'm getting ahead of myself since I haven't even finished the build pics, but had to share. I have a mess, but it's wet ! Just tap water for a leak check and clean out, but it should be salty this weekend. I do have a nice school of blue PVC chips at least.

WetFront.png


BackWet.png


I think the controller board is next. I'm redoing the emergency drain once parts get here, I seem to have measured twice but still screwed up on that one.

Jason
 
"Hey hon, do we need the spare bathroom anytime soon ?"

About 20 pounds of live rock a "local" fish store had in a few weeks ago. I'll mix this and rock from the current tank.

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Jason
 
"Hey hon, do we need the spare bathroom anytime soon ?"

About 20 pounds of live rock a "local" fish store had in a few weeks ago. I'll mix this and rock from the current tank.

RockinTub.png


Jason

Nice. My wife let me take over the basement, shop and garage until I set the aquarium up. Which, after six months, should get done this month. She has been a real trooper for our build. Which is not near as ambitious as yours. Nice work.
 
Nice. My wife let me take over the basement, shop and garage until I set the aquarium up. Which, after six months, should get done this month. She has been a real trooper for our build. Which is not near as ambitious as yours. Nice work.

I just read though your build thread the other day, you are doing a great, very methodical job. I feel bad for this randomness I am spewing out in this one. But you added up the receipts, ouch.... I can never add up the receipts.

Jason
 
I just read though your build thread the other day, you are doing a great, very methodical job. I feel bad for this randomness I am spewing out in this one. But you added up the receipts, ouch.... I can never add up the receipts.

Jason

LOL! Yeah. I traced every dollar in and out of the house for a couple of years. Makes tax time easy, but then the wife and I decided life was too short. I did for this build only because I had a budget. I beat it by $95.

Thank you for the compliment. I am definitely not as organized and patient as my online persona appears. I think the minor delays left me with nothing to do as my excitement for the build increased.

For your build, the recessed plumbing boxes were my favorite part. Your thread does not seem random at all.
 
Little more progress...

Decided I liked the diffuser on the bottom idea...

DiffuserBottom.png


Took a pass at placing the 20 pounds of new rock. Not bad, but not quite. I haven't pulled any rock out of the 60 yet, but I have more options...

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When I was a boy, we didn't order no sand from the Amazon.com...

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All you and your 32 gallon Brutes, I just have a little 20 gallon. And it still took 3 days to make enough water. My pressure is only about 30 PSI, so a booster pump may be in my future.

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Originally I was just planning for the two Kessil A360's, then I became interested in LED / T5 hybrids. Racked my brain a little trying to figure out the best way to do it, and then this was released...

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I can see why some people aren't happy with the cords, but it doesn't affect me either way. I'll get things started with just the T5's, then move the Kessil I have now or buy the second. Seems like I could end up with a lot of light over a 16" tank.

Getting close...

Jason
 
Mayday ! Well, actually May Day ! I'm a little behind on posts, it was alive on May 1. Well, not so alive, it's kind of new tank white and pasty, but salt water is in, pumps and heaters are on... Scape isn't finished as I still need to start breaking apart the 60 and seeing what rock I am using from it, and I'm working on the controller board and ATO now.

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Jason
 
Kitchen Counter DIY ! I know I'm not the first person to do this, but thought I would share.

I needed an ATO reservoir, but I didn't have a lot of room, and I didn't want to spend too much on a pretty acrylic box that I was going to hide under the utility sink. Of course it still needs to be sturdy, and preferably not dump water on the floor. Which reminds me, I want a float valve cut off also.

After looking for DIY ideas, I looked for pet food containers. Finding something sturdy and the right size and shape was eluding me, and I was about to run with the standard 5 gallon bucket. On a trip to PetSmart for guinea pig bedding, I found the 26Lb "Vittles Vault" back in stock, and it looked like it would do the trick... Add in a BRS float valve and we're ready to build.

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I measured up to the neck of the filler as my intended water line, about 9.5" up. Adjusting a little for the curve of the back, I drilled a 1/2 inch hole for the BRS float valve at about 8.5"...

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And installed the float valve...
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Along with fittings...

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Another 1/2 inch hole in the top and thread the Tunze ATO power and water lines through...

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Like it's made for it !

Stick it under the utility sink, connect the RO and the Tunze water and power...

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Wow, that baseboard needs to be cleaned.

And make water ! The fill line is at the bottom of the neck, I got lucky on placement. The large lid allows easy maintenance.

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And fits well enough to be water tight if you are careful threading it.

I still need to clean up the tube and wire routing...

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Still spent about $50 on it, so not cheap but it should do the job.

Jason
 
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Just had my first major surprise from this tank. It's only been wet for 8 days, just has the first batch of rock (20 pounds or so of new live rock) and sand. Decided to test ammonia since I "fed" with Dr. Tim's ammonia last night. Flipped on a light, and pods scattered like roaches. Pretty good size too, they must have been in the rock while it was cured / stored. Guess they like ammonia, still at 1.2...

Jason
 
Wow really nice build, hope I can get water in mine soon just got it Tuesday

Thanks, appreciate that ! Although I just looked at your build thread again and your build makes mine look like the low budget, amateur hack job that it is !

I'm on the east side of Watkinsville, we're probably not five miles apart.

Jason
 
Thanks, appreciate that ! Although I just looked at your build thread again and your build makes mine look like the low budget, amateur hack job that it is !

I'm on the east side of Watkinsville, we're probably not five miles apart.

Jason
Hey where did you get the hangers you are using for your PVC
 
Hey where did you get the hangers you are using for your PVC

First batch was from BRS, second was from PVCFittingsOnline when BRS was out of stock. I hate to take any business away from BRS, but looks like you have more than paid your dues there, so... PVCFittingsOnline is cheaper and in Rock Hill, so shipping is faster too. CLIC Clamps.

Jason
 
First batch was from BRS, second was from PVCFittingsOnline when BRS was out of stock. I hate to take any business away from BRS, but looks like you have more than paid your dues there, so... PVCFittingsOnline is cheaper and in Rock Hill, so shipping is faster too. CLIC Clamps.

Jason
Thank yes I think I bought BRS new ware house lol but I keep telling myself I got a really good deal on most of it on Black Friday. I have been in the hobby I think over 40 years. I got out then I made a big mistake. I went scuba diving in Thailand lol
 
I needed a way to mount a controller board so that I could mount electronics neatly in a relatively small space. I will need to access the back for power bricks and wiring, but I didn't see a great way to hinge anything and I don't have room for a cabinet. Flashbacks to shop class and This Old House resulted in a kind of cheesy half attempt at a French cleat...

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Now for a few holes and coats of paint.

Jason
 

IF YOU HAD TO TAKE A REEFING EXAM, WOULD YOU PASS?

  • Yes!

    Votes: 32 45.7%
  • Not yet, but I have one that I want to buy in mind!

    Votes: 9 12.9%
  • No.

    Votes: 26 37.1%
  • Other (please explain).

    Votes: 3 4.3%
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