Let's see if I can answer in a simple manner. Standard breakers are a thermal switch. They can typically withstand the amp rating of the breaker for a short period of time and approximately 80% of the rating continuously. Above that 80% the breaker overheats and trips. The bimetallic strip in the breaker weakens with each trip. A gfci breaker does exactly the same thing but at the same time it monitors the current flow of the hot lead and the current flow of the neutral lead. Any difference between the two causes a trip. A gfci receptacle monitors the hot/neutral flow and trips when it's not in balance but doesn't trip by heat. So your gfci can theoretically overheat without tripping. That's the difference between a gfci recpt. and a gfci breaker. And I repeat the issue isn't with the gfci it's with the cords that our equipment uses that causes the problem. A leakage in microamps is enough to trip a gfci while a breaker has to heat up to trip. A standard twenty amp breaker can carry hundreds if not thousands of amps for a few cycles before it heats to the point of tripping. Most newer breakers are now rated to carry and break something like a 100,000 amps without blowing up. Hope this answered your question. Now on a side note. At one time most home breakers were wired for 15amps and receptacles were rated at 15amps. Today we have the majority of homes wired for 20 amp circuits and we can use 20amp receptacles. Many of our power cords and plug strips are rated for 15amps or less so they can overheat without tripping that 20amp breaker. It's a good idea to pay a little more and get the highest rating on cords, power strips, and timers to avoid some of the heat related issues. If in doubt you can buy a point and read thermal gun to tell you the operating temperature of your cords and strips or even a plug in thermal meter that you plug into the wall and then plug your strips into to get a total of the amps your tank is drawing. Warning don't leave a thermal meter in the circuit continously. I had one overheat on a motor load well below what the meter was rated for.I think they recommend testing "regularly" but I'm not sure there is anything that says you have to. However is there a difference between breakers and receptacles, related to the trip current you describe?
I've actually never heard that standard panelboard breakers should be replaced after they have tripped. I'm an EE, so was my dad and his brother. Not like that means anything but also we have several electricians in the family, and I've been known to do beyond the standard receptacle wiring. Like replacing a panelboard and running new feeders to a meter socket without having the utility company shut off the power. One-hand-behind-your-back kind of stuff, if you know what I mean.





