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Sump? Petco $1 per gallon sale. Baffles are not necessary if you use an ato or stay on top of your water level
Not to derail this thread, but what is a point of sump without baffles? Sure, it will give you extra 40G of water, and place where you can put your skimmer, heaters and other equipment, but no place for macro algae, any extra filtration and so on. Not really sure how reactors would work, and since water will be rushing through, how are you controlling micro bubbles from not being returned into DT? Also, how do you know what your water level should be at for ATO, as water is moving all over the place. I honestly cant say I ever saw a baffles sump before.
It's a sump not class 5 rapids lol you'll have roughly 5-10x turnover going through it some even lower
It's very very simple. Buy a cheap filter sock holder off Ebay or Amazon...or you can diy PVC pipe stuffed with filter floss for $10.
Next toss in your skimmer. It has a certain height so you'll probably build an egg crate stand unless it's a big skimmer. Your sump water height will be determined by how high you want your water level after it drains from the display upon power shutoff. Then adjust your skimmer height to match that. Your ato will do what it always does maintains the water level
Next toss in your return pump. I've never seen micro bubbles people talk about unless im running a wooden air stone. If thats a concern toss black course sponge by your intake. Boom simple easy to clean sump.
Want extra media? Grab a big bag of pumice off Amazon for cheap( underpriced seachem matrix but don't tell anyone). Throw it in mesh bags toss it by your pump. Want rumble? Toss it by your filter socks.
Reactors are usually ran off a return manifold or similar so that's a non issue.
A refugium will require a little thought but is an easy fix. Egg crate with thin black foam to block out light. I personally recommend a remote refuge that gravity drains back into your sump. That way you can hang these powerful fuge lights that aren't adjustable above your sump without light spilling over into your skimmer area.
You know what baffles are good for? Trapping hard to reach nitrate raising crude. It's just a way to separate your different areas probably invented by someone that doesnt like their food touching.

