I plumbed the overflow and return this weekend. Home Depot did not have the 1 1/2" fittings I needed so I decided to try plumbing with 1" pipe instead. I used the 1 1/2" bulkhead as the main drain, but had to restrict it down to 1". Used 3/4" for return and emergency overflow. I set it up Herbie style and the Various 8 on full power was dumping in the emergency overflow too much...by the way, Home Depot did not have any gate valves, so I ran it without. I slowed the pump down 1 speed and the flow was just a bit too slow.
I just ordered all the parts I need from BRS to plumb the drain with all 1 1/2 with a gate valve. Hoping I can run this at full power. I am setting this build up as a Triton style setup and was told I need good turn over through the sump. Currently running a Trigger systems 44 V2 Triton method sump.