Hard Pluming dry fit layout

DavidJTawil

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What do you guys think of the layout of this closed loop uv sterilizer setup. For the sterilizer that's on the right, I didn't have room to include a ball valve on the output of the sterilizer. Instead I put the valve in the wall which I could turn on and off in need be via the tiny space between the tank and the wall. Everything is dry fit and any recommendations would be greatly appreciated.

C4BDC6D2-FE0D-4369-9100-DFDC14B9C37D.jpeg image.jpg
 
Do you mind elaborating?
Ok, sure. You're running both UVs off a single return pump which means comparable flow rates through both, but with different UV sizes and wattage you'll be getting different levels of radiation exposure - unless you adjust the flow to accommodate the least powerful UV.
 
Ok, sure. You're running both UVs off a single return pump which means comparable flow rates through both, but with different UV sizes and wattage you'll be getting different levels of radiation exposure - unless you adjust the flow to accommodate the least powerful UV.
They're both 40 watt uv sterilizers; one from aqua uv and the other from pentair. They do differ in size and recommended flow rates. That's why I have a gate valve before the Input and a flow sensor on the output of each sterilizer. I don't see how this is any different than having a manifold off of a return line. Further, I'm using a Jebao 18000 which is a dc pump capable of up to 4,752 Gph to accommodate all of the lost flow due to all of the fittings I used. The only issue may be the quality and reliability of the Jebao pump. I believe that with this design, I could run one sterilizer at 500 gph and the other at 1500. This is not my plan but I do think that it would be functionally possible.
 
A manifold will give you a few more options for redundancy and maintenance, but yes - in theory, you should be able to adjust the flow rate for each. Have you worked out how you'll take the UVs offline (once operational) to replace the UV bulbs?
Yes. Both UVs come with unions built into the body. All I have to do is shut off each of the valves and unscrew the unions. I simply didn't have the vertical space to be able to change the bulbs while it is still connected.
 
One thing I do need advice on is mounting the sterilizers to the wall. I intended on using the neat aquatics mounts for the sterilizer on the right side but when attaching it to the wall I noticed that it prevented the door from opening by a significant amount. Within a few days of opening and closing the door, the neat aquatics mount just snapped in half.

 
I have a Clearwater cw200 that will run off of the other return pump in the sump. Those two holes are for the drain pipes.
 
Yes. Both UVs come with unions built into the body. All I have to do is shut off each of the valves and unscrew the unions. I simply didn't have the vertical space to be able to change the bulbs while it is still connected.
Do you have a drain installed near the lowest point to drain the lines before you disconnect the UV? Or the room under each UV for a 2.5 or 5 gallon bucket to catch all the water as you disconnect the bottom union?

Also I do not see a shut off valve on the top line exiting the Pentair? Am I just missing it? EDIT: Saw in your origional description it is in the wall. Not the most ideal situation as I'm sure you are aware. Difficult to detect any leaks or take the valve apart for maintainence.
 
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Do you have a drain installed near the lowest point to drain the lines before you disconnect the UV? Or the room under each UV for a 2.5 or 5 gallon bucket to catch all the water as you disconnect the bottom union?
I really like that idea. Just not sure where I would put that drain. If you could look at the setup and recommend a location, I'd appreciate it.
 
Also I do not see a shut off valve on the top line exiting the Pentair? Am I just missing it?
So there was really no room for a shut off valve so I ended up putting one on the output of the return bulkhead in between the wall. I could access it through that tiny space between the tank and wall. (Refer to the second picture for reference.) It's almost impossible to get a picture of the actual valve
 
Before I offer any suggestions, is there anything else going on that wall? I notice some other plumbing and some holes, just want to see what other plans you have first.
 
Yes there will be an additional two return lines coming from the sump. There will also be a Clarisea algae scrubber that will sit on that shelf, a manifold and a chiller.
 

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