Did you mean you've been doing this since 1993?
Certainly that sounds like an excellent plan.
You must have a source already selected for a wide range of seed microbes since that is normally what live rock brings. Much more than you can get in any bottle of bacteria or from just about any product I'm aware of. I'm sure you already know, but that wide range of microbes is what brings reef tanks their stability.
Professional companies that culture dead rock to live rock in the ocean seem to give it a couple years or so – and this is under ideal oceanic circumstances.
How long do you think this will take under residential circumstances where quantity and diversity of microbes is typically very reduced?
You had said this strategy was to avoid uglies as much as possible earlier, BTW. That wasn't me.
I only chimed in to let the air out of that one idea since it is one that gets repeated a lot by newbies. (Which you are apparently not according to your last post. That's obviously good!)
Dead rock does not achieve that goal (avoiding uglies) versus live rock, hence my post about myth and cheaper vs better, which it is on both counts. Lots of folks encounter uglies with dead rock. In many cases it's the worst uglies I've ever seen in the entire hobby. Some folks claim to have a good experience too — it just doesn't seem like there are that many of them.
If cheaper was actually the goal the whole time, then dead rock is a slamdunk.
And of course it can be cultured, it just needs appropriate culture time and circumstance to "enliven".
Best of luck – this is very exciting project.