I have ordered and received most everything needed for the upcoming rebuild. First, I will empty the tank and sump. Then I will disconnect and reset the Apex to factory settings. Then I will deep clean the sump, tank, and all pumps and feeders. The live rock, fish, and corals will be placed in a 44 gallon brute container with heater and a small pump that will be connected to a silicone hose to circulate the water. I will be rinsing the sand out until it is perfectly clean.
Next step will be to build the new stand. I will be using steel pipe. It will be roughly 50 inches tall by 50 inches long and 22 inches deep. It will have 6 legs and a cross support on the bottom and a full wrap around support on the top. There will be a 30 x 60 x 1.5 inch table top. The table top will be flush with the back of the stand and overhang in the front. and side. The sump will continue to rest on the dunnage rack. This will leave an area about 12-13 inches unused. Once the stand is built I see if I can fit both Gamma Vittle vaults underneath. One is 10 and one 20 gallons. The 10 is for ATO and the 20 will be for AWC run by the DOS. If they won't fit under the stand, I will set them up next to it. I will use a Double L bracket to hold the Trident and mount my Adaptive Reef Controller Board to it. I have the Full Apex, 2 EB832s, and LSM to mount on it. I will hang a shelf from the bottom of the counter and mount the controllers for my Sicce Syncra 6.0 return pump, MP10 and Mp40 powerheads, the controller for my fuge power heads, and the Skimz Monster mini skimmer. I will also attach both Inkbird heater controllers to shelf as well. The Tunze ATO will be on the Controller board. I am hoping to also be able to hang the DOS on the shelf if there is enough space, Time will tell.
I have a lot of cable control items coming in. I will be hanging an Aquatic Life 48" Hybrid fixture over both tanks with a Kessil A360X Tuna Blue for the reef, and A360X Tuna Sun for the Mangrove Fuge. The fixture will be hung from the ceiling by a bicycle hoist that will allow me to raise and lower the light when needed. Part of the cable management system is a sleeve that I will use to wrap all four cables from the lights and run them under the stand.
I have a power strip with smart plugs and USB plugs. I will the USB ports for the IPad Mini 2 that runs Fusion and the smart plugs for the LED lights inside the stand and a maxi jet 1200 for mixing the saltwater for AWC. The waste will run through the floor and connect to the kitchen drain pipe on the other side of the cabin via saddle clamp. I will a Mur-lok RO Tube Divider 1/4" x 1/4" x 1/4" Push Connec at the floor with an acrylic rod through and a 90 fitting to RO to the saddle. On the top of the Divider will be an RO hose from the DOS and a shorter RO hose that I will run the waste line from the Trident waste line into. Hopefully this works so I don't have to empty a bucket anymore.
My plan for the AWC is around 14 gallons a week done once a day. This way it is easier for me to mix new saltwater in the Gamma Vault weekly. I will be weighing the salt mix and keeping it in bags to make it easier. I will be using a mix of HW Pro Reefer, IO Reef and IO. I have enough on hand to last until late spring I thing easily. Then I will be changing over to ESV. i am going to try and maintain Alk , CA, and Mg through AWC and I like the idea of raising the levels in the salt mix to get the desired levels I want.
I will be drilling my IM NUVO 20 and hooking it up to the Fuge area of my MD Elite 36 sump and returning off of my manifold. I will be turning the fuge into a cryptic zone. I will cover it on cardboard so no light will enter it. I don't plan on seeding it until mid to late summer. I only have 3 fish currently and will not be adding more fish until Spring due to the extreme winters here. I will hard plumb the Fiji Cube and soft plump the IM. The return line will run the overflow and connect to the line for the returns inside the back area of the AIO. There is no need for the front of the overflow box. I might turn one or both of the rear filtration areas into a Chaeto fuge if needed.
I will be skinning the stand with cardboard. I will start by cutting and forming the cardboard to the shapes and sizes I need and spray them with a mixture of 30% wood glue and 70% water. After they dry I will steadily increase the amount of glue. This will cause the cardboard to be as hard and wood. I will attach the front/side piece with Velcro for easy removal and replacement. I am hoping it is smooth or that I can at least sand it to make it smooth. If it does a good job of hiding the sounds of the sump and equipment I will paint it white on the inside. If it doesn't hide the sounds, I will add car audio insulation sheets and another layer of cardboard and then paint it white inside and I haven't decided on the outside color yet. I will be running the cables with cable management items attached the rear board. Everything should be nice and tidy.
After all new plumbing is done comes the hard part. All of my live rock are large pieces. I am wanting to break them up so I can build a better scape. I am thinking I will quickly break them up and add them to the Brute. Hopefully I don't loose the beneficial bacteria I have built up over the last couple of years. After everything is ready, I will build and glue the new scape and keep adding saltwater so that the rocks aren't out of water for very long. I have an ammonia alert badge and Prime on hand if needed as well as a new bottle of MB XLM.
I will be starting this on Thursday afternoon and hopefully have water flowing by Saturday Evening. I will try to post picks once all is up and running.