Converting Red Sea 300 XL Reefer from original metric to standard plumbing return and installing redundant DC return pumps
I originally installed a COR-15 Neptune return pump and thought this would be great because of the way it integrates easily into the Neptune apex system and doesn’t require a separate power supply. Right after installation I had a problem with the 24V 1 link cable on the COR-15. Basically, the pump lost power and strangely I got no warning at all about this from my apex despite clicking all the toggles for alerts on setting up the COR-15. After talking with Neptune technical support they sent me a new 24V cable and informed me they had seen some issues with the cable connectors having a manufacturing defect. Fast forward a couple years and I woke up to a similar problem—the COR-15 had failed again, and, again, I had no warning at all from the APEX about this. This caused the temperature in the DT to plummet and upon removal of the COR-15 I found it nearly impossible to remove the 24 V 1 link cable from the EB832. These experiences caused me to completely lose faith in this return pump so I installed a Sicce pump temporarily into the system while I worked on a more robust setup.
I decided I wanted to install two small parallel return pumps so that if either were to fail, I would still have some minimal circulation to ensure the tank stays warm and I wanted to stick with DC pumps if I could afford this option. I didn’t want to have to modify the original Red Sea sump return compartment. I already modified it to install a ReefMat 500 and there just isn’t a lot of real estate left in there so the pumps had to be small. I had not messed with the stock Red Sea return line plumbing (yet) and saw there are several approaches to modification here that people have tried (metric to standard unions, transition pieces, etc.). I generally prefer to keep any non-welded components of the plumbing over the sump in case of a leak. I also knew I wanted to install one way check valves for each pump—not because the sump can’t handle the volume of water in a failure (it can), but b/c if a pump does fail, I want the remaining active pump to be able to push water back into the DT and not back into the sump through the failed pump line. I decided to use a Red Sea 1” adapter fitting which would allow me to build out the plumbing that I wanted to and then easily swap the new plumbing in while preserving the option of reinstalling the old plumbing should I need to revert back for any reason (I don’t like having the sump not running for any length of time).
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| Red Sea adapter used for the 300 XL Reefer here |
I decided to splurge on plumbing that is similar in color to the other red sea plumbing and got all schedule 80 fittings and dual one way valves with unions to make it easy to remove and clean them. The schedule 80 is totally unnecessary, but it makes me feel good to see a nice clean setup when I open the cabinet.
It was challenging to find a small marine DC pump that I could fit two of into the return chamber of the sump. I assumed this would cost me an arm and a leg, but I came across the Jebao DCW-2500 pumps and picked them up for $60/each which seems like a steal. I understand people will have very different points of view on these pumps. Installing two redundant pumps increases my risk tolerance for a pump failure and these are inexpensive enough that I can have an extra waiting to replace them. They are really small and have a nice intake screen and the 3/4” outlet nipple I need. I can also use these to clean out my sump by putting a hose on the intake side of the pump which is a bonus.
The whole manifold looks like this:
After running this setup for a few months, I think the flow rate tends to drift a bit over time. This is based on my observation that the overflow is more challenging to keep adjusted well. Otherwise, I’m happy with the setup. Its quiet and I appreciate the redundancy. At this point, I have one pump plugged into the APEX and the other plugged in directly. I also replaced one of the Jebao DCW-2500 pumps with a Jebao DCP-4000. Using this combination of pumps seems to provide a more stable flow rate and the DCP-4000 can be directly controlled by an APEX if I want to do that down the road.