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https://www.marinedepot.com/maxspect-jump-dc-return-pump-with-controller-3170-gph what do you guys think about this for a return pump with 10’ish of head on a 120?
| 500 gph | 750 gph | 1000 gph | 1500 gph | |
| 0.5” Tubing | Add 0.60/Foot | Add 1.40/Foot | Add 2.50/Foot | Add 5.20/Foot |
| 0.75” Tubing | Add 0.15/Foot | Add 0.40/Foot | Add 0.65/Foot | Add 1.40/Foot |
| 1.0” Tubing | Add 0.05/Foot | Add 0.10/Foot | Add 0.20/Foot | Add 0.40/Foot |
| 1.5” Tubing | N/A | Add 0.02/Foot | Add 0.03/Foot | Add 0.06/Foot |
| 2.0”+ Tubing | N/A | N/A | N/A | N/A |
Thank you for the info, I’ll do some investigating tonight with the info you provided and get a rough estimateImpact of Diameter and Length of Return Tubing
Easily estimating the impact, diameter and total length of tubing have on head pressure is difficult. This is because the flow rate of the pump impacts it; i.e., the faster the pump, the greater the impact. Below is a chart you can use to estimate the impact based on the size of the return tubing and the target flow rate you are trying to achieve.
So if you are using 0.75” tubing at a length of 5 feet and are trying to achieve a flow rate of 1000 gph, you would have an additional 3.25 feet of head pressure (0.65 x 5 feet) on your return pump.
500 gph 750 gph 1000 gph 1500 gph 0.5” Tubing Add 0.60/Foot Add 1.40/Foot Add 2.50/Foot Add 5.20/Foot 0.75” Tubing Add 0.15/Foot Add 0.40/Foot Add 0.65/Foot Add 1.40/Foot 1.0” Tubing Add 0.05/Foot Add 0.10/Foot Add 0.20/Foot Add 0.40/Foot 1.5” Tubing N/A Add 0.02/Foot Add 0.03/Foot Add 0.06/Foot 2.0”+ Tubing N/A N/A N/A N/A
In general, it is best to use as large of a tube or pipe that is reasonable as possible as this will minimize the amount of head pressure on your pump. While larger tubing and fittings will be more expensive and take up more room, you will generally make that back up by being able to purchase a smaller, less expensive return pump. Smaller pumps also have the added benefit of using less energy, so you’ll save a bit on your energy bill too. If you want to read more about flow through pipes, research the Hazen-Williams Equation.
Impact of Pipe Fittings
- For ¾” Tubing and Smaller: Add 1 foot of head pressure for every 90-degree turn.
- For 1” Tubing and Larger: Add 1/2 foot of head pressure for every 90-degree turn.
Impact of Inline Equipment
This is another tough one to estimate. As a general rule, we do not recommend running equipment in-line with your return pump. Doing this will not only negatively impact your return flow rate, but it will also generally be too much flow for your equipment to run properly. If it’s unavoidable, here are some approximations you can use:
- Filters: Approximately 2 to 4 feet of additional head pressure
- Chillers: Approximately 2 to 4 feet of additional head pressure
- UV Sterilizers: Approximately 1 to 2 feet of additional head pressure
The formula for Calculating Head Pressure
So where does that leave us? Add up all the impacts described above, and this should give you a good estimate of the head pressure your system has. That in combination with how much flow your drains can handle will help you determine what size pump you need.
Total Head Pressure = Pump Lift Distance + Diameter and Length of Return Tubing + Pipe Fittings + Inline Equipment
so i decided on doing an external return line as instead of drilling larger holes or a third on the other side of he tank. so ill use both existing 1' lines for the overflow and emergency but now my problem is i cant seem to find a return nozzle for that size line.Impact of Diameter and Length of Return Tubing
Easily estimating the impact, diameter and total length of tubing have on head pressure is difficult. This is because the flow rate of the pump impacts it; i.e., the faster the pump, the greater the impact. Below is a chart you can use to estimate the impact based on the size of the return tubing and the target flow rate you are trying to achieve.
So if you are using 0.75” tubing at a length of 5 feet and are trying to achieve a flow rate of 1000 gph, you would have an additional 3.25 feet of head pressure (0.65 x 5 feet) on your return pump.
500 gph 750 gph 1000 gph 1500 gph 0.5” Tubing Add 0.60/Foot Add 1.40/Foot Add 2.50/Foot Add 5.20/Foot 0.75” Tubing Add 0.15/Foot Add 0.40/Foot Add 0.65/Foot Add 1.40/Foot 1.0” Tubing Add 0.05/Foot Add 0.10/Foot Add 0.20/Foot Add 0.40/Foot 1.5” Tubing N/A Add 0.02/Foot Add 0.03/Foot Add 0.06/Foot 2.0”+ Tubing N/A N/A N/A N/A
In general, it is best to use as large of a tube or pipe that is reasonable as possible as this will minimize the amount of head pressure on your pump. While larger tubing and fittings will be more expensive and take up more room, you will generally make that back up by being able to purchase a smaller, less expensive return pump. Smaller pumps also have the added benefit of using less energy, so you’ll save a bit on your energy bill too. If you want to read more about flow through pipes, research the Hazen-Williams Equation.
Impact of Pipe Fittings
- For ¾” Tubing and Smaller: Add 1 foot of head pressure for every 90-degree turn.
- For 1” Tubing and Larger: Add 1/2 foot of head pressure for every 90-degree turn.
Impact of Inline Equipment
This is another tough one to estimate. As a general rule, we do not recommend running equipment in-line with your return pump. Doing this will not only negatively impact your return flow rate, but it will also generally be too much flow for your equipment to run properly. If it’s unavoidable, here are some approximations you can use:
- Filters: Approximately 2 to 4 feet of additional head pressure
- Chillers: Approximately 2 to 4 feet of additional head pressure
- UV Sterilizers: Approximately 1 to 2 feet of additional head pressure
The formula for Calculating Head Pressure
So where does that leave us? Add up all the impacts described above, and this should give you a good estimate of the head pressure your system has. That in combination with how much flow your drains can handle will help you determine what size pump you need.
Total Head Pressure = Pump Lift Distance + Diameter and Length of Return Tubing + Pipe Fittings + Inline Equipment

