Thanks for posting this, Donovan Joannes. I put my own reactor into service about 3 and a half weeks ago. This is my first post in this thread, but I've read the entire thread at least 5 times as I was going through my build and initial setup. It was really helpful for me to see the experiences of other users so I just thought I would add some of my own observations in case others might find it helpful. Many of my questions/observations were actually addressed at some point in the thread, but with 20 pages it was easy to let things slip through.
Warning- wall of text:
-Flow really does need to be SLOW for the initial setup. This is discussed several times through the thread. I was targeting 10% tank volume per day, but my tank is 265 gallons, so this had me at 25+ GPD, which was clearly way too high. It took 2 weeks before I saw any nitrate reduction, but I also kept the second chamber open for the first few days just so I could keep an eye on it and get a feel for how it operates before sealing it up.
I went out of town for four days on day 13 (my wife kept dosing the vodka, but did no other maintenance on the reactor). When I returned on day 16, I got my first 0 nitrate reading in the effluent. On my last test before leaving the effluent was still at tank levels (~80ppm). However, the flow had slowed to a drip because of the bacteria buildup, so I cleaned off the inlet/outlet and increased flow a bit (I also let some fresh air into the effluent hose in the process). It was another 4 days (on day 20) before I got another reduced nitrate reading (not sure if that was because of the fresh air getting in, or the increased flow).
After day 20, I started testing frequently and experimenting with dose size and flow rate. Flow rate would continue to drop off due to bacteria buildup, so I was forced to make adjustments just to keep things moving sufficiently. I'm at day 26 now and nitrate reduction seems to depend heavily on flow rate and dosing frequency. I'm back to ~25 GPD now, just because any lower tends to become just a fast drip (I did keep it to 10-15GPD for over a week though). I get anywhere up to 8 hours of 0 nitrate in the effluent after vodka doses of 3-5 mL (smaller doses and faster flow rates both result in less time that I'm seeing 0 nitrate in the effluent. Sometimes it's back to tank levels in 4-5 hours). I've just been using straight vodka for now since I had already been dosing it into the water column, but I'll probably switch over to VSV once my tank gets down into the single digits and things are stable.
-I perceived the most common problem that other users had to be their reactors clogging up once the bacteria became established. I can certainly see this, as I decided to not use media that would limit flow through the reactor. I used almost entirely the small and large ceramic rings, with just a very small zone of matrix and denitrate mixed in right near the end of the second chamber. My first 10+ days I didn't see any reduction in flow through the reactor. Now that it is established, I could see clogging being a very real issue if I had used anything more dense.
-I used a 5/16" ID hose for the outlet and this was probably a bit too large. I stuck a hose barb elbow into the outlet to restrict flow a bit. It is turned upward, so it also acts like a drain trap, keeping a pocket of water in the low point at all times. Since my flow isn't fast enough to keep the effluent hose full of water, this keeps fresh air from getting back into the second chamber during normal operation, or if I turn off the flow through the reactor for some reason.
My tank is a 265 gallon FOWLR that I set up about 10 months ago. I started dosing vodka right from the start since I had success with nopox on a previous tank, but nitrate still continued to climb as time went on. It was around 80-100ppm, which doesn't seem to bother the fish, but I do keep other inverts (snails, shrimp, crabs, etc) which don't handle nitrate, plus nuisance algae continues to be a real problem. I'm optimistic that this simple reactor is going to be the solution. Again, thanks for posting this!