Hi Brandon,
Thanks for the questions.
Is back pressure at all damaging to a return pump? Could it possibly shorten the life of a pump or cause premature failure?
I would assume given enough back pressure it could be damaging to a pump, however, we have not had any reports of damage to pumps or experienced any damage in any of our testing.
With that said, the amount of back pressure the RFGs will create is directly related to the amount of flow you push through them. If you stay with in the "Suggested Optimal flow" rating for each of our nozzles, you should expect to see anywhere 10-15% additional head pressure at the top-end and less as you reduce the flow. If go being the Suggested Optimal flow, you get a bigger, more pronounced randomized effect, but at the expense of more head pressure, but in general is still well within the rating of most return pumps, so there is not reason it would prematurely shorten a pumps lifespan .
Will the pump need to be run at a higher rate therefor consuming more electricity?
It's also important to note, that all our Minimum and Suggests Optimal Flow rating are WITHOUT the RFG nozzle in place. So, if you need to hit a specific throughput for your sump/filtration, then yes, you may need to run the pump at a higher rate to achieve that after adding the RFGs. As far as electrical use goes, your DC pump will consume more electricity relative to what it might have with less head pressure. If however, you are using an AC pump, it will actually consume less electricity as you add more head pressure, since the pump is moving slower.
Can back pressure create a siphon and potentially over flow a sump?
Back pressure itself wont create the siphon, but you will want to pay attention to how deep your return lines are in your tank to ensure the siphon breaks before it overflows your sump. The easiest way to figure this out is to calculate the gallons per in your display tank has and then compare that to the gallons per in your sump has in reserve.
You can calculate gallons per inch by multiplying length x Depth divided by 231. So, for instance if you have a tank that has a footprint of 72in x 18in, you would calculate the gallons per inch by
72 x 18 / 231 = 5.61
Then do the same for your sump, then multiply the result by the number of inches the water line is from the top of you sump while its running. This will give you your maximum reserve capacity.
Example: a 36 x 18 x 18in sump that has an average running water level of say 12in depth could be calculated like:
36 x 18 / 231 = 2.80 gallons per inch
18in total height - 12in water depth = 6in reserve
2.8 x 6 = 16 gallon reserve space.
Now you now approx deep you can push your return line before overflowing your sump. I personally always reduce the maximum reserve by at least 10-15% just to be safe.
If you planning installing RFGs, then this might help you figure out where to measure the siphon break in the display tank:
Hope that (probably longer than it needed to be) explanation help - LOL
if you have any addition questions, please do not hesitate to ask.