The second stage:
Meanwhile…I was commuting to the house construction project in NC where I set up the new tank and aquarium room. The Marco rocks were kept in saltwater for about two months to "cure", but actually that procedure was probably unnecessary. Marco rock of course has no "life" in it, but I was concerned about phosphate leaching. I monitored the phosphate level in the water holding the rocks for the two-month period, but in fact saw no appreciable phosphate. So, once the plumbing was set up and saltwater added to the tank, the sand and rockwork were installed also.
Front shots: The aquarium front face was designed with an upper hatch (on gas struts) and lower access panels for ease of maintenance. This design was based upon Sanjay Joshi's setup.
front view
front view hatch up
front view bottom panels open
Rear shots: I used a Bean-type overflow system and a manifold that allowed distribution of the return water to (a) the tank (via a Sea Swirl), (b) the frag tank, (c) a GAC/GFO canister filter, and (d) a calcium reactor. The make-up water (from a 55-gal reservoir) passes through a Ca(OH)2reactor prior to entering the sump. I don't use filter socks. The (Deltec) skimmer sits on a stool just to the right of the tank
rear view
Sump – left side
Sump – right side
Unanticipated problem: I did not install any check valves to prevent backflow during a power outage. I was concerned that they would biofoul and become ineffective. I soon learned that this plan was a very bad idea. In any event, I eventually installed two transparent Spears check valves in-line with the input to the frag tank and in-line with the input to the Sea Swirl. These check vales have double-union connections, so they can, in principle, be readily dissembled and cleaned with a toothbrush if they do biofoul. So far, so good.
Frag tank check valve
Tank return check valve
Other equipment spaces: The shelving pic shows the frag tank, a quarantine tank, and the 55-gal water reservoir. Filling the reservoir and subsequent make-up water distribution is all automated. The calcium reactor is under the frag tank. I have two plywood boards on the walls adjacent to the tank that contain all of the control electronics. The room is wired with four independent 20-amp circuits. There is a drop-in chiller adjacent to the sump, but it actually has never turned on! The tank temp is kept at 73.5 – 75.5 oF, and the ambient temp is bracketed between 71 and 74 oF by the house's HVAC system. So, the tank never gets hot enough to call for chilling, but the heaters do come on occasionally. Finally, I have a (manually activated) back-up generator that powers the aquarium room (and a few other appliances) should the power go out. It has, and the back-up plan works, if I am at home to activate it.
Left-hand control panel
Right-hand control panel
Aquarium room shelving – contains the frag tank, a quarantine tank, the calcium reactor, the RO/DI water reservoir and misc. equipment
shelving