T-Slot Rail Stand Designs

Hi everyone! I need some help making an aluminum extrusion stand for my tank. Tank dimensions are 36” long x 21 7/8 width and 20” high. The glass is 1/2” thick. I would love to have the front open so I can be able to work with the sump and everything. I would love to have extra space on the stand on the back so I can drill holes to the panel that the tank will be seating on and bring pipes to the sump.

Can you guys please help telling everything I need to buy? I’ll be able to purchase everything from Amazon since I have Prime.
I don’t know if I’m making sense but your help would be greatly appreciated.

Also, I’m thinking in hanging the lights with extrusions too.
Try something like this, see attached. On a short tank like yours, you will need only one side. 30mm is more than adequate for this length. You can get cheaper smaller profile but then you will have sway and bounce.

84x18x18 Custom External Overflow Tank on stand with light mount 5.jpg
84x18x18 Custom External Overflow Tank on stand with light mount 3 (1).jpg
84x18x18 Custom External Overflow Tank on stand with light mount 2 (1).jpg
84x18x18 Custom External Overflow Tank on stand with light mount 4 (1).jpg
 

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  • 84x18x18 Custom External Overflow Tank on stand with light mount 1 (1).jpg
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Try something like this, see attached. On a short tank like yours, you will need only one side. 30mm is more than adequate for this length. You can get cheaper smaller profile but then you will have sway and bounce.

84x18x18 Custom External Overflow Tank on stand with light mount 5.jpg
84x18x18 Custom External Overflow Tank on stand with light mount 3 (1).jpg
84x18x18 Custom External Overflow Tank on stand with light mount 2 (1).jpg
84x18x18 Custom External Overflow Tank on stand with light mount 4 (1).jpg
That's super slick. Im considering something like that to hang three kessils, and maybe a couple of orphek type bars. Currently using the t5 kessil hybrid.

My stand is already made of 80/20 45 series. Do you think I could attach something like that light hanger right to the back extrusion?
 
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If any of y’all plan to build your stand or other T-slot related projects, LMK I’ll help you out:)
I have the 3D CAD models and I can help you design and layout out so you know exactly what to order and how much you’re going to spend.
I like to use McMaster. Amazon has a dealer too, but with the high shipping rate, comes out the same as McMaster. And they’re a reputable company.

T-slot bracketing related items for printing too. I know someone was asking for a bracket to hold their G5’s. I have the profile so I can easily design :)

I have some time off before my next gig, I’ll try and hook up as many folks as possible. :).

Buck on! Oh wait. Reef on! ;)
Curious, when you build the stands are you able to perform a stress analysis for the weight that they will be holding.

For instance, I use solidworks, and I'm able to input the FEA data for the material used and then be able to see the weak points and build them up.

I recently did thos for a local on a large 600g tank and was able to design a stand that will easily hold the weight.

20240502_183803.jpg

20240502_203808.jpg


I fear that without proper calculations these stands aren't going to be up to the task.

At the very least it will help determine what extruded aluminum profile will be the best choice for cost and strength.
 
That's super slick. Im considering something like that to hang three kessils, and maybe a couple of orphek type bars. Currently using the t5 kessil hybrid.

My stand is already made of 80/20 45 series. Do you think I could attach something like that light hanger right to the back extrusion?
These light mounts will be ready for purchase in a few days and easily attach to the 45 profile, the wall or to the back of a wood stand.

I have a question for you and anyone else following : how much distance would you like to see between the horizontal light mount and the water surface? This design can be adjusted so what would be the ideal height range assuming lights are mounted to the BOTTOM of the t slot?
 
T slot is great for stands and light mounts.
1000000865.jpg
 
These light mounts will be ready for purchase in a few days and easily attach to the 45 profile, the wall or to the back of a wood stand.

I have a question for you and anyone else following : how much distance would you like to see between the horizontal light mount and the water surface? This design can be adjusted so what would be the ideal height range assuming lights are mounted to the BOTTOM of the t slot?
I would say most people are about 8 inches above the water.
 
I like your design for the mounts. I feel that most users run their lights at 4"-12" above the tank with 8" probably the most common. That 8" is the light lens, not the mounting bar.

My light mount crossbar sits at 10" above the top of the tank which puts the lenses at 7-3/4" above the lid or 9-1/2" above the water line.

Light_F.jpg


Light_R.jpg



The crossbar behind my tank gives me a lot of available vertical movement in case I go to different lights, a Kessel 360 needs a higher mount than an AI Blade for instance.

100L-Install12.jpg
 
Curious, when you build the stands are you able to perform a stress analysis for the weight that they will be holding.

For instance, I use solidworks, and I'm able to input the FEA data for the material used and then be able to see the weak points and build them up.

I recently did thos for a local on a large 600g tank and was able to design a stand that will easily hold the weight.

20240502_183803.jpg

20240502_203808.jpg


I fear that without proper calculations these stands aren't going to be up to the task.

At the very least it will help determine what extruded aluminum profile will be the best choice for cost and strength.

Can you please DM your fee if you’re still up to help people with these CADs? I’m getting a acrylic tank built with dimensions 96x72x30. 1 inch thick all sides. Wanting 30” stand height that holds all my equipment under the tank
 
If any of y’all plan to build your stand or other T-slot related projects, LMK I’ll help you out:)
I have the 3D CAD models and I can help you design and layout out so you know exactly what to order and how much you’re going to spend.
I like to use McMaster. Amazon has a dealer too, but with the high shipping rate, comes out the same as McMaster. And they’re a reputable company.

T-slot bracketing related items for printing too. I know someone was asking for a bracket to hold their G5’s. I have the profile so I can easily design :)

I have some time off before my next gig, I’ll try and hook up as many folks as possible. :).

Buck on! Oh wait. Reef on! ;)
If you’re still doing this I just acquired a 60x24 acrylic tank that I will need a stand for. I’m looking for 36 inches high and a light mount that could hold 3 lights. I would like to put something on the outside as a skin as well. Thank you in advance
 
I generated the CAD drawings brother.

No worries, you are welcome to use/copy my designs. I use AutoCAD dwg. Everything I post everyone is welcomed to.

I'll post the dwg file when I get home:) so you can download file.

If you need help creating extrusions, LMK I'll give you hand:)
Hello! Are you still willing to help assist with the CAD drawings. This post has inspired me to join the T Slot gang. Currently have a Planet Aquariums Crystaline G2 88 with a 48x20 print with 1/2" glass. Looking to do a standard 36-40" height and eventually will do MDF paneling.
 

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