Video: Gluing a bubble-free acrylic seam

  • Thread starter Thread starter melev
  • Start date Start date
  • Tagged users None

Have you ever worked with acrylic before?

  • Yes

    Votes: 37 59.7%
  • No

    Votes: 25 40.3%

  • Total voters
    62
Thank u. For the video and for ur site u have helped me out with a lot of ideas.
Justin
 
Very cool and thanks for sharing!
 
Could you go over what you do to the edge to prepare it for gluing?
I use a table jointer to get all my edges perfectly smooth. I've been doing that for about a decade. If I get a CNC later this year, I'll retire that machine.
 
I do quite a bit of acrylic work. You can check my website for acrylic products I build.
 
Man, I got some high cost acrylic builds and none them are bubble free. They all stated " museum quality build". Drives me nuts.
 
Man, I got some high cost acrylic builds and none them are bubble free. They all stated " museum quality build". Drives me nuts.

It's not as easy as it looks, and the thicker the material, the harder that is to accomplish. I've been working with acrylic more than a decade, and a couple of years ago I went to an acrylic workshop to improve my skillset. I want it perfect whenever possible.
 
I know from a cosmetic standpoint bubbles are an issue - but from a strength/reliability standpoint is a tiny bubble in a huge/wide seam an issue [beyond cosmetics]?

To be honest I work with wood and Acrylic seems to be very similar in nature in regards to working with it / prepping it. I'm looking at building an acrylic sump and while I don't need perfection as far as cosmetics I need perfection as far as it not coming apart on me down the road :).
 
It just comes down to how big the bubble is. The larger the void, the less strong the seam. I've seen some gorgeous reefs in acrylic tanks so bad, I warned the owner to order a new one immediately and get it switched out. Where more than 50% of the seam was failing, and it was just a matter of time.

The benefit of acrylic welding to acrylic, it can be more forgiving than silicone and glass.

If your sump project is square and well supported, it should last a long time.
 
I've seen some gorgeous reefs in acrylic tanks so bad, I warned the owner to order a new one immediately and get it switched out.
I've seen the same thing Marc! Our LFS has a 600 that has those white gaps in the bottom seam where the joints have completely separated. Some 6" long! On vertical seams and horizontal seams, it looks like the only thing holding in that area is the fillet bead, it's nuts - and it's been that way for over 5 years, it's crazy what some people will ignore. It's a ticking time bomb...I'm waiting for the day when that tank rips wide open.

Man, I got some high cost acrylic builds and none them are bubble free. They all stated " museum quality build".
Getting every single minuscule bubble out of a seam is much more of an art than a skill I think. And not one that I can claim to have mastered, but then again I don't build a ton of things these days

and well supported
This is IMO the key to a long lifespan of an acrylic tank - don't do a cheap stand and put it on doubled up 3/4" plywood
 

IF YOU HAD TO TAKE A REEFING EXAM, WOULD YOU PASS?

  • Yes!

    Votes: 32 45.7%
  • Not yet, but I have one that I want to buy in mind!

    Votes: 9 12.9%
  • No.

    Votes: 26 37.1%
  • Other (please explain).

    Votes: 3 4.3%
Back
Top