I had the same issue with my 10g quarantine. It was set up for a year +, stable levels and low nutrients for months. SPS frags added would do well for 3-10 weeks then basal-STN leading to overnight RTN. I believe the "crunchy" look occurs when the tissue is so thin that you can to see the skeletal structure underneath.
The one thing that (I believe) made a difference was nutrient level. I couldn't raise nutrients until I started feeding a LOT, dosed potassium nitrate and amino acids. That caused a huge dino out brake, then cyano, and now some hair algae and coralline. I felt that despite the age of the tank, this was the actual cycle that laid the foundation for a diverse and stable trophic structure. My tank is now full of SPS frags that are basing out with new growth tips.
I believe that a test for nitrite is the best method to determine bacterial efficiency, since this is often the bottle-neck in the nitrification process. However, with that many fish and a low nitrate reading I don't think this is the issue. IMO an ICP test may be worth it, just to put your mind at ease, but likely you're over-complicating the issue (as I definitely did). I have found that until my encrusting algae, sponges and other fauna really started to thrive, any SPS I added would wither and die.
Sounds woo-woo, but keep your simple parameters stable and the tank will show you when it's ready.