9/27/2018 - DAY 1
The build has officially begun!
We got the keys to the new house on the 19th. It's been a crazy week since then... Because we are moving our hot tub, we need to get concrete poured before we move. And that takes ~1wk after it's poured to cure/set, so that was the first thing we needed to get done (yes; before even the fish tank). Okay; the FIRST thing we needed to get done was to get the internet hooked up - that happened on the 20th.
Then it was the concrete. We had actually lined up a guy to do the work, but after a week of watching him get next-to-nothing done, we fired him and brought in someone new. That was a few days ago and they have since been jamming. Part of the concrete project, however, was figuring out where the turtle pond/waterfall would go and how it would be constructed (the concrete will be poured up to the base of the pond). We started with one idea (cinder blocks faced with rock) but decided that was too much of a pain, so switched to more conventional retaining wall bricks. That led to a round of "what color should this all be" (which involved the concrete people again). We eventually got that all sorted out and the wife started building that (I've got a picture, but I'm not allowed to share it as she thinks it's less-than-flattering... I'll get one sans lovely wife later). Meanwhile, we discovered that even if we had the concrete poured, the hot tub wouldn't fit past the gas main on the side-yard that has the gate. Even deconstructing the gate, it's an inch or so too narrow. The hot tub movers may be able to manhandle it past, but I'm not counting on it. So the
second priority of building dog gates to keep the dogs apart (they fight) on the other side of the house was put on hold so that we have the option of bringing the hot tub down that side (where - once the front fence is removed - there is plenty of room). All that meant that we can't do a "soft move" where we live in the new place while our stuff slowly transitions over. That has meant hours lost driving between the places and no ability to work on projects into the night. Boo. Still; I perceiver...
Because we have kids (4yrs and 2yrs), we had to set up things to entertain them if we wanted to get anything at all done. So a portion of one day was spent buying and installing a new TV. Not the worst thing in the world to have to do, but it wasn't on the critical path to a fish room...
Then there was the power lines for the hot tub that had to be run before the concrete could be poured. Which required renting a trench digger because there's no way I was going to dig an 18" deep, 30ft+ trench. And since I had the trencher ($220 a day), I went ahead an dug out water lines, an extra conduit line for under the concrete (because that's something I always end up needing), and the electrical line for the pond (12" deep, 20ft+). All-in-all, I got my money's worth on that rental (just wish it hadn't leaked oil in my brand new garage, but oh well...). Still; that took a few days to get all sorted out. But at least we have a hard water line run to the backyard (the builder-installed hose bibs are all going to be soft-water), which will allow me to water the plants and fill the hot tub with that water (along with washing off the deck and other such needs that I don't want to pay extra for).
At this point in my saga, you'll note that I've still not mentioned the fish room. Hold true, dear reader - it'll get better. Just not yet...
Around this time, I was informed that the tank would not be delivered on time. Due to the Starfire glass shortage (that's a thing), the builder didn't have enough inventory to load into a truck and make worth the drive from San Diego to NorCal. Totally fair - margins are slim and I don't begrudge anyone for trying to stay in business. I would have had the tank in-hand already had I not delayed it for want of not wanting it to have to be moved. So now instead of a delivery that should have happened already, the date I was given was the weekend
after we moved in. Which makes it pretty hard to finish the fish room build before we move in - much less have all the fish in the tank soon after. After a bit of emails, we sorted out that there's a shipping company that can handle getting it up here next week. I've no idea what it'll cost me nor where the tank will end up (from whence I shall have to go an get it with a truck). Nor do I really know how I'll get said tank from the truck into the house. And I don't even want to think about the potential for damage to the tank... **shudder** I've basically tossed the dice on that side of things and just hope that things don't come up with the wrong number of pips.
Fridge got delivered, but they didn't have the right hose. Washing machine won't be delivered until we get a metal catch pan, because the plastic one clashes with the curtains or something (they break a lot, says the sales rep...). Metal catch pans aren't something you find a Home Depot ("we carry plastic ones", they say, without the slightest idea of how much sense that makes to me), so we have to have one "custom" fabricated at a sheet metal shop. But at least they tack-welded on a copper drain fitting for free? The delivery people won't hook up the gas line to the dryer (liability), so I get to do it. But they forgot the right size hose (what is it with them and hoses?!?), so that took me two tries. There's been a slew of car break-ins in the area (new construction; happens), so the wife asks me to prioritize getting an alarm system and cameras installed (hired a guy who is doing good work, but is also very chatty).
And STILL no work on the fish room. It's getting tedious, this lack of progress - right? So yeah; that's about where I'm at on Thursday when I just tell everyone to leave me alone - I'm going to go pull permits for the project. Somehow, this is less painful that expected. Things go smoothly and I walk out of the permit office with a Project Sheet! That one piece of blue card stock is like my Golden Ticket to happy reefing. Or so I like to tell myself in between sobs of exhaustion...
SO. Picture time. Here's the before angles:
Main wall, interior
Pretty boring, eh? Needs more water, you think? Me too.
This will be the door into the fish room. I hope - still yet to find a door and it seems like no one inventories 8ft doors around here... May introduce a 10-day delay. :-\
Definitely boring. Needs more door.
Here's the garage side of things. This will eventually be the fish room and workshop space:
The "Utilatub" will be my slop sink and the long boxes laying down against the wall are my 80/20 stand and light rails. I really should find time to open those up and assemble the stand in case there are any parts missing/needed... :-\
The other long box is my roll of neoprene for under the tank. No idea why it's just laying there like someone threw it into the corner. Likely because I threw it into the corner and forgot about it...
The other side of the fish tank wall.
Here you see the two dedicated circuits I had the builder add (GFCI outlets). They are totally in the wrong position. But after pointing where I wanted them and discovering them moved somewhere else, I just gave up. I'm opening up that wall anyways and can move them later.
The other plug was specifically requested not to be included there. They added it anyways. Because... reasons. Whatever; removal is easy.
Finally, the network plug. Because when you're building a new house, you can hard-wire everything (if you pay enough to have that done, of course).
AND WE'RE OFF!
The day after I picked up the permit (9/26), I officially started the project by demo-ing what I had time for - which wasn't much. I did get some of the lines measured, chalked, and cut in. Then I started pulling down drywall chunks. Interestingly, I discovered that the sheetrock crew had just covered up all the construction plans that were on the wall rather than remove them. In their defense, there were like 30 staples in each piece of paper...
I was granted a bit more time to work on demo the next day. Managed to get enough torn out that I can build up the walls. I will need to tear out some more when it comes time to run plumbing and electrical, but I figure I can do that as needed once I'm ready to do so.
This was taken after clean-up, but before pulling all the nails and screws. MAN what a job that was. An individual nail or screw isn't that bad, but a few hundred - with a number of them being over your head - really makes you tired. Or made me tired, at least. I didn't snap a picture of the nail-less/screw-less state. It's like the above, just without as many nails and screws in the studs.
Finally; it's time to build some walls! Or a wall, at least:
I'm including this picture to illustrate my "work clothes" for this project include my new R2R shirt! Okay; they don't really - I have a whole pile of work clothes I use, depending upon what I'm doing ("dirt jeans", "attic long sleeve", "gardening shoes", etc.) and "building fish room shirt" is actually not one of them, but I do have "general construction" gear. I just forgot to change. So - yes; I do sport my R2R apparel at random times. My outfits are pretty much Cubs, Disney, or R2R, in fact...
Also including this picture because it's a non-flattering pose and this post needs that.
The first wall is complete!
My method here, in case you would like to judge me on this is to use the most difficult method possible. Because of course it is - I'm a reefer, after all! ;-)
Most of my construction experience stems from high school when I was part of the tech crew for the drama club. This meant that it was my job to hang lights, build sets, and move things about the stage when it's dark between scenes. It was a pretty sweet gig - our crew (of two) had a "green room" where we got to store everything not currently in use. It was a pretty good sized room and we discovered that by organizing the stuff in a certain way, we were able to create a little "sitting area" that was no obvious unless you knew how to get to it. In this area we added a TV and game console (SNS, to date myself some there), mini fridge (stocked from the teacher's lounge because of course we had keys), and couch. Because only the two of us knew about the "crash pad", we would hang out in there during lunch and other free times - playing video games and such instead of socializing with Other Kids. As I said; it was a sweet gig - up until the drama teacher decided I should be ON stage instead of BEHIND it and gave me a lead role in a play Junior year. For the remained of high school I was "front of house" and - correctly - thus no longer allowed into the "back of house" crash pad.
Whoa - tangent! My point is that I started construction in high school building temporary walls. Or walls that needed to be highly movable, but also extremely durable. That experience plus two years or architectural drafting gave me confidence to build my first actual wall years ago. I didn't find it overly difficult; just need to take it slow and measure a lot.
So, of course, I rushed through this project and mostly just eye-balled everything. It seems to be working out so far...
Okay; not really. I've chalked up all my lines, so I know everything will be as square and level as I can make it given the slab I'm working on is sloped for drainage. As you can see above, I've tacked up the top boards of the upper sill. I'm building the walls on the ground so that I don't have to toenail things in (I hate toenailing things - not sure why...). Then I stand them up and knock them into vertical before tacking the two layers of the upper sill together.
Our plans call for the bottom boards to be bolted to the floor. I've got all the parts for that, but we've hit a snag. The concrete foundation is a post-tension slab. This means that there are cables running through the slab that have been cranked tight in order to keep the concrete from breaking apart in an earthquake or the like, but also allowing them to shift some so that the normal settling of the ground doesn't cause as many cracks and such (at least; that's as much about the why-for's I listened to/retained). Point being - there are taught steel cables running through our slab - one every ~24" in each direction. We're not totally sure, but it appears that there is one running near enough to directly under not just one of the new walls - but both of them. :-\ There is no way that I'm going to drill down into the slab if there's any chance of hitting one of those cables, so we've called the builder's supervisor (good guy; we know him well at this point) to come out and give us his take on how close we are to them. We need to set a 5.25" long bolt through the bottom plate (standard 2x4 - so 1.5" deep board), so we'd need to drill into the concrete about 4". So either the cables being more than 4" deep OR them being offline means that we're good to drill. Otherwise we'll look at getting some tie-downs that we can use to offset the bolts to one side or the other... And then just hope that the inspector doesn't give us issues...
Today (Sunday, 9/30) I was actually able to get the other wall assembled while the grandparents watched the kids and the wife went to Ikea. I didn't get a picture, however, because (a) I forgot and (b) it didn't look all that impressive laying on the ground. :-|
Back at the old house for the night. Our hot tub gets moved tomorrow - we're having pros move it from the old house to the new one, placing it onto some plywood boards in the dirt since the concrete isn't even poured yet. We'll have to "hire" some friends (read: buy beer) to come over and help us move it into position once the concrete is set. While the crew is doing their thing at the new house, I hope to lift the wall into position. I took last week off work, but don't think I can beg off another week what with deadlines piling up. Luckily, I work remotely, so I'm hoping I'll still be able to progress on "the fish room project" (there are a surprising number of random people in town who know about this project and are looking forward to seeing the result) in between meetings and getting stuff done that actually pays the bills...
T-minus 11 days until the old house is moved over and I need to move the existing tank. My goal has shifted from "finish the build" to "be able to make saltwater". If I can get the latter, I figure I can keep all the fish and coral alive for long enough to actually finish the build... So I have 11 days to find a way to make saltwater. At the moment, that's effectively blocked by not having the water softener installed - the TDS of the tap water is something like 500 or so. (I've not measured it specifically, but the water softener guy measured the water during the consultation and it was stupid high - napkin math gave us a TDS of around 520 pre-softener, with around 80 expected post-softener (though that's got a wide swing given all the variables, ya-da, ya-da). There's a whole sediment and carbon block in the softener, so I expect I'll get better results from my RO/DI system than I am now - and that's not even accounting for the upgrade from a 6-stage to a 7-stage...
I'll try to keep the updates coming in the days ahead. Next major milestone is when all the framing is done. Or passing that inspection, I suppose...