How does this sound for a sump layout?
I have a 20 gal tall. I could drill two holes in a narrow side, with their centers at about 7" above the bottom. I would have chamber 1 dedicated to a skimmer, with a depth of 10". Overflow would be into a chaeto area, as large as I can make it (which wouldn't be very, unfortunately). I would then have an overflow weir of less than 10" height, then two other pieces to form a bubble trap, then a "return area" that will be plumbed with a bulkhead near the bottom, flowing to a return pump.
The issue with all this is that the bubble trap and return area will take up quite a bit of real estate. I guess I just need enough space between the panes of glass in the trap and the "return area" for cleaning. I suppose I could get a bottle brush in between 3/4" spaces, though I'd need a little more width in the "return area" since I'd want to mount level switches, etc.
Ideally I'd like to simplify even further, but I don't know if it's practical. For instance, maybe I could have a screen over the return outlet, and not have to mess with a weir, though this might present problems with bubbles and chaeto clogging. Any thoughts?