And so it begins...Gopi's reef rebuild

Gopi

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Reef rebuilding time! We're getting new floors put in, so the tanks have to come down. This will, fortunately, allow me to fix some mistakes I made in my previous build. I started with a 55 intended to stay FOWLR (that lasted almost a year...) with a DIY overflow box made out of specimen containers to a DIY 10 gallon sump with 1 baffle. I used pieces from a HOT Magnum for the return. I did a Coralife 2 bulb T5 light (because...FOWLR?), a Maxijet 400 and 600, and got rock and crushed coral off Craigslist and some live and base rock from the LFS. This first build got in the way of my dear hubby's proposal plans. :happy: (Spoiler, he still managed to propose that weekend.)

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Fast forward a year, I come home one day and have several gallons of salt water on the floor. The house smelled like...fish. The bottom of the tank had sprung a leak! (Stupid Craigslist tanks) After taking care of that issue, I bought the first new 55 I could find to reset up. I've started adding in softies and upgrade my lights to an AquaticLife 4x54w with night LEDs. :) And it was the same weekend as the previous year where I start re-doing things. I traded out the DIY overflow, which worked fine, for an Eshopps pf-300 and locline return, and replaced the Maxijets with 2 Koralia 1150s.

Going forward another year...and I've been battling bryopsis. Someone really should've cooked all that Craigslist rock!
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It's cooking now. Hubby gave in and let me have a small portion of the garage near the utility sink for 2 32-gallon Brutes. I also threw in 35lbs of Tonga and Reef Saver I just got from BRS. (He'll never know...)
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Well, right now the HVAC peeps are here moving 2 floor vents...one will have to go near the reef. Paranoid me decided I'd better just tear down the reef a couple weeks early. So I did. I started around 6pm and finished around 1:30 am. Earlier in the day, we'd picked up our 4000lbs of flooring material.

I drained most of the water into an empty 55 (had been FW, haven't been able to sell it, worked out well) and transferred corals and fishes over. Salvaged as many snails as I could and tossed out the CC. it was NASTY. I kept a few cups of the 'cleanest' portions for re-seeding when I set up in 3-4 weeks. I figured having as much space and volume would be best versus going straight to the temp tanks in the bathroom for a month.
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Don't mind the mesh bag of chaeto from the sump, I didn't have enough salt water (and was too tired) to set the sump back up. I gave everything a good cleaning, all the pumps, inside the skimmer, the overflow box, the sump, the tank itself. I've replaced the Koralias with an RW8 I got from another member last week. I love it. I want another.

The stand is in bad shape underneath...mold. The tank is entirely tempered glass so drilling is out. I'm now very much in the market for a 75/90 reef ready and will probably build a custom stand. In about a week and a half, I'll have to take the 'spare' tank down and fish placed in temp tanks (plastic tubs) in the bathroom...the only room NOT getting new floors and it's too small for a 55. I can start setting tanks back up January 10th or so...
 
Good time to paint that room. Didn't happen with the rest of the house this summer because I didn't want to move the tank. So today I finished removing the chair rail (none of which matched and each piece was put on a different way) and filled in the gap. Meanwhile, hubby continued his Netflix binge. ...he did apologize for not helping so I informed him that he'll be helping me build the stands. He said 'Nope!' And quickly left.
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That floor vent in the corner wasn't there this morning!
 
Part of building a tank is building the room around it, right?
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Told hubby if he didn't like my repair job of the chair rail then I can cover it up with fish tanks on all sides. He said I could build a false wall too...
 
stand time

Finally finished designing the stands. Hubby took me to HD to get the wood and a circular saw.

I'm building two stands, one for the reef and one for a future seahorse tank. Hubby has picked out a suitable tank so I'm building to those dimensions.

My neighbor/coworker lent me a miter saw to use on the 2x4s. The dog tried to help.
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All the wood is cut. Neighbor's son came over to help (he's an adult and builds theater sets...) I did pretty much everything but it was nice to have someone who had an idea of what to do. He was impressed at my math for which boards to cut where...mixing and matching for both stands as needed.
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After dinner maybe I'll start screwing together.
I'm using 2.5 inch deck screws.
 
Putting the frames together. Ran into a few hiccups. I forgot to change the length of my supports after accounting for the plywood in overall height. Have to borrow the saw again...at least too long and not too short! Also, just ran out of screws...
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Got done around midnight but was too tired at that point to screw on the top and bottom plywood. Did that this morning.
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Now just trying to figure out the best way to skin it and how to actually do that. .
 
Skinning is proving frustrating. I found a leftover piece of 1/4 oak plywood in the garage. I made side panels for the smaller stand and 1 side panel for the reef tank. I also cut boards to trim the front. I'm terrible at cutting straight, even using a guide. I got the front pieces attached and the 1 side panel attached yesterday. Hubby helped me out in cutting ply for the doors, which I still haven't figured out how to attach. They are 1/4 inch birch. (Since I'm painting black, I really didn't care about matching grain.) I'll need to add some type of trim so that they'll overlap the skin. The right hand panel will receive the trim but won't actually be nailed to the stand. Figuring out how I want to keep that attached as well, but removable. Velcro is out of the question and I don't really have the skills to sink in magnets.

I got some 1x3 pieces to trim and mitered that, only to discover that I forgot to take the width of the skin into account so they are 1/2 too short. Had to go back for more boards. Also got some 1x2 pieces to use for corner trim...which is needed to cover up the uneveness. I didn't do much yesterday because my grandmother passed away...decided power tools were not going to be a good mix, though hammering helped. I'm hoping this morning it will warm up and I can finish trimming the reef stand and start painting. Interior will be white, exterior black.
 
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Stands are skinned, trimmed, and painted. Thunderfan suggested an oscillating multifunction tool which made trimming small pieces and sanding so much easier! Thanks!!
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I used exterior Olympia icon paint in ultra white for interior and dark kettle black for exterior. Two coats seemed to do a good job. Next to silicone the inside bottom and make doors... The smaller stand I've cut a panel just larger by 1/2 inch on all sides out of 1/4 ply. I'll use the same 1x2 trim pieces on the verticle part of stand, and use cabinet magnetic fasteners to hold it on. The bottom edge rests on the bottom front trim for support.

I'm still stuck on what to do for the reef stand doors. I cut two panels at 24x24 inches for a 40x25 inch opening. After trim is added, I'm still not sure if I'll go with hinges or magnets or what. At this point I'm tempted to go open concept. I gave up on the removable side panel, I had a hard enough time getting things square as is. I think I'll be OK just through the front though.

Hoping to pick up a 30 for the sump and maybe even the 90 this weekend...except have to pack up the house for flooring install starting Monday. I should also grade about 70 lab reports that I haven't touched while on holiday break...
 
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All fishes and corals are now in the bathroom. I've got a plastic storage tub in the bathtub with the clowns, gobies, dottyback and some lr. On the floor I have two 10s (qt and previous sump) with all the corals. I don't have enough plugs to run pumps, heaters and lights to all 3 so only one coral tank has a light...just a regular strip light. The other has mushrooms so should be ok...I left the overhead light on so there's something. Fishies in the tub are in the dark.

This morning, i Picked up more 1x2s to make door trim. Got a yard of acrylic felt to glue to the bottom of the stands as scratch preventive. Also picked up a 29 from Petco's $1/gal sale. Not really the size I was hoping for but it'll do.


Spent the last couple hours boxing and moving things out to the garage to prep for new floors tomorrow!
 
Thanks. This has been a good distraction.
I'm almost done gluing the trim on to the last door (3 total). I was going to just use brads but jammed my gun. Only have 2 clamps so its been a slow go. I worked on doors inbetween moving more stuff to the garage from the house tonight.

90 gallon reef ready should be at LFS Thursday. Hopefully I'll have a floor for it! I still need to get glass cut for the sump and some PVC fittings. Fishies might have to spend a second week in the bathtub...
 
The stand is looking good! Can't wait to see the end product! :)
 
Thanks, Krista!

I finished trimming the doors last night. They just need to be sanded, painted, and hung.
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Then I did another round of swish, dunk, scrub of the rocks and transferred to new salt water. I'll test nitrates and phosphates in s couple days to see where I'm at with cooking. Decided it was too cold to do any other work and I'm too cold and tired to do anything tonight.
 
The tank is in and I'm picking it up tomorrow! Unfortunately, the tile floor won't be done for another week :( I'll hopefully at least get the stand into the next room where the floors ARE done and cut holes for the plumbing in the plywood top. Fish and corals are doing OK in their holding tanks but it really isn't optimal. My parents are coming to visit next weekend and I don't know how they feel about sharing a bathroom with critters...especially since the tub is full. (Our master bath is super tiny so I'm not too pleased about it!)

The delay is ok in terms of having time to finish doors and put the sump together. Still need to get the baffles cut...
 
Look what I've got!!
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It came with a durso standpipe so I guess I'll use that. The bulkheads are slip/barb. I'm...not quite sure where to use the 1.25 to 1 reducer though.

I think I've got a brace in the way for the top of my stand. I'm not totally sure but I'm uneasy about it.
 
Took care of cutting the hole in the stand. I cut the drain hole yesterday using a 2.5 inch hole saw, that didn't have anything in the way and then trimmed between the two short side horizontal pieces (frame and inner brace). The return hole was indeed right over the inner brace. *sigh*


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To make sure I measured correctly, I measured to the center of each hole from both outside edge of the tank and the diagonal. I also traced the outline of the overflow onto paper, placed it under the tank and marked the centers. (So glad I set the tank on 2x4s!) Measured the paper and the markings matched. Then I took myself out into the rain to the garage and measured my top piece again (just making sure.) I lined the edge of the paper up with where the tank would be on the stand (2 inches from the back, 1 inch in on the side cuz I made it 2 inches longer. The rim will still sit on a 2x4). I marked the overflow outline and the center of the return hole (drain having been already been cut...matched up with my paper). Even though the return is a 3/4'' hole, I still used the 2.5'' hole saw. I also used it to cut as far as I could into the 2x4- it made quick would of 1/2 of it!

I used the oscillating multifunction tool with the plunge cut blade to trim off the extra plywood. Then I used that in combination with a saws-all to finish cutting off the 2x4 where needed. I did end up unscrewing the nub attached to the back of the stand. It was easier that way. The edge on the left is about flush with the 2x4 of the frame, there's about 1/2 extra plywood over the 2x4 for the long side of the frame. I should have plenty of room to work.
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Finally, I switched to the sander head for the oscillating tool and sanded things out. I'm not really concerned about the scratches and nicks in the plywood/paint because I'm not going BB and it would be concealed by the overflow anyway. (I did not wipe the dust off the stand prior to the picture)

Now, just need to get the baffles made for the sump (I procrastinate) and wait for the floor to be done so I can bring the stand in and dry fit!
 

IF YOU HAD TO TAKE A REEFING EXAM, WOULD YOU PASS?

  • Yes!

    Votes: 32 45.7%
  • Not yet, but I have one that I want to buy in mind!

    Votes: 9 12.9%
  • No.

    Votes: 26 37.1%
  • Other (please explain).

    Votes: 3 4.3%
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