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Never put a ball valve on the suction side of a pump. Always install valves on the discharge side which in no way harms the pump and does not cause cavitation like suction side valves do. There is no such thing as equalizing the wear on both sides, discharge side only and wide open unrestricted positive suction head on the suction.
At 150 total water volume ( 180 - expansion room in sump, rock, sand and equipment) I would look for 800 - 1200 gph after about 10 feet head loss. That is enough to power a refugium and a reactor if you wish to.
We can go on about bending pipe but it is not what this thread was about.
Pvc scd 40 is meant to withstand 330 psi. I use a heat gun to heat and bend and yes it does stretch the outside of corners. I'm sure not enough that the max 20 psi we run in a fish tank would be a worry. If you have ever used spa flex (pvc that is meant to be bent) you will know that you need to heat it up to bend it.
As far as ball valves on suction side, it's not recommended. Most high quality electronically controlled pump actually will use less energy when throttled down on the pressure side, but not on the suction side. Just remember that
1. We are running an average of less than 10 psi
2. The less pipe and less fittings and valves = the least amount of head pressure and more flow.
3. You want around 4-6 (some say 3-5) times total water volume running through your sump.
4. Your pump runs 24/7 and you will pay for its electricity, it's important to get a quality pump that is sized correctly.
Mag pumps are good long lasting pumps but are not the most economical.
I run a laguna max flow 2500 on my 240 Gallon with 270 Gallon total water volume and it puts out about 1400 gph while only using a 100 watts of power.
A comparable mag 24 uses 265 watts and accomplishes the same thing.
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. Use as few fittings as possible on the suctionside if any at all

