Jere’s A pic of the pipes in the overflow box. I actually now have the siphon pipe lower and the second pipe a bit higher than this picture a to create more water pressure on the siphon pipe. The water level is up to the second pike with a trickle. That said.... per the note above maybe I’ll lower the siphon pipe even more (close to the base) and raise the second pipe closer to the emergency pipe.... thus creating as much water volume as possible in the box to create the max pressure on the siphon pipe. Hopefully this will create the purge I think I’m missing.
I did glue all of the PVC pipe joints with cement.
I used a piece of really wide open filter sponge between my out flow from my tank and my syphon down pipe. It smoothed out the water and kept the air bubbles from splashing into the syphon drain line. I also keep my water level up at the edge of the secondary flow pipe. It seems to help keep the vortex from forming.
When I have space to do it, I have 2 elbows on the top of my drain. They are making a u-turn so that exit flow opening is facing down. The water rises up to the secondary overflow for maybe 30 seconds, but when it catches, it does it fast and completely. Fixes all vortex issues.
My best guess is that your noise is coming from an air leak on the lower side of your gate valve, but you would see some bubbles showing up in your sump if it were. If there is a union some place in the drain line then pull it off and run a bead of super glue or whatever you have near by around the pipe to valve joint. Be sure the o-ring on the union is clean, smooth, and wet when you join the union.
I do think silicone pipe is a good idea. It would stop vibration noise and be easy to work around when you have to dig through your sump. It would also let you see what is going on inside. It would also make for smoother bends in your drain line. Gives you better water flow and a faster syphon catch. Maybe more of a last resort. I think you can fix it a little more easily.
Try to pinpoint exactly where the noise is coming from. I have a stethoscope with a metal probe on it from doing automotive work. Before I had those I used a long screwdriver. Touch the handle to your cheek bone and the screwdriver tip to the pipe and find the loud part. Knowing exactly where the noise is coming from will help you troubleshoot it more easily.
Check for an obstruction in the line.
I have had my gate valve sitting right at the exit from my overflow 4 1/2 feet high, and other set ups I have had it down by the sump. That placement has not made a difference for me. I have had my pipes submerged 4 inches and 1/2 inch. Shallow pipes catch faster but both work.
The one issue I have had with noise was when I was using 1.5" inch pipe with a slower flow. It could have been cavitation but it would go away. I ended up moving to a 1" pipe and gate valve. It fixed things. The overflow setup in the photo is decommissioned but it gives you the idea about the u-turn pipe on the exit. You don't have to glue it on to have it work. For what it is worth, my newer systems don't have the third pipe and things have been ok.
