I'm going to drag this oldish thread up for now. Curious on your thoughts as far as running th AQM lids upside down. Also, deadly info in here.
Regarding the Aquamaxx reactors, I'm beginning a build of my own XL 525 and will be incorporating a lot of the manifold design that Broadfield and Danny1496 have used in their sumps. Ideally I'll be running my gate valves horizontally as Broadfield has with two reactors instead of three. The third valve will run to the ATO chamber as a refugium, with side exit bulkhead draining to the return chamber to prevent any pods from getting sucked into skimmer or bubbletrap screen on their way to the display tank. I'll likely also be running biopellets in one chamber so that return will dump at the skimmer, with other going to return pump chamber and draining through a filter sock to keep any GFO or carbon debris from ending up in sump or display. Additionally I may run 1/2 unions to allow the assembly behind the gate valves to be removable and serviceable outside of the cabinet.
Anyway, while mocking up the 1/2 MPT/slip adapters I found it may be more beneficial to just flip the lids upside down, leaving the recessed nut to be on the underside of the lid and using a single o-ring between the top of lid and adapter fitting. Since the bottom of the lid only requires the tube retention adapter and locking nut to be installed, I can't see this being a problem. When attempting the double o-ring method as explained, I was getting a slight tilt to the tightened fittings, not sitting flush against the lid. With the single o ring against the smooth circular cutouts, they sit perfectly.
I suppose I feel that one o-ring may be more reliable than two as far as leaks go. Additionally a person could use the existing o-rings that came on the barb fittings from aquamaxx, if they're not damaged. I did order the Neiko o-ring set anyway, and they have about three different rings that would work in either application, but I'm not sure they'll be required at this point.
Any foreseeable problems with this method?
Being up in Canada, I don't have easy access to formufit PVC, so it'll be a while before a shipment arrives from the US with parts. Hopefully I found everything I need. Might go buy some standard sch40 white pipe and mock up a temporary manifold to see how I like it before committing to a design with the purple stuff. I had to go with sch40 electrical adapters as I can't seem to source any sch80 connectors as shown anywhere in the country for under $25 a piece... Same problems with unions, $26 or more a piece here, plus shipping. Oddly enough my main supplier reefsupplies stocks the Spears gate valves but no other sch80 pvc hardware. Projects like this can be weeks just getting some pipe I could otherwise go to homedepot in the US for...