Just wanted to share my DIY Lids!

CierraBeckwith

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I used polycarbonate sheets and polycarbonate netting, acrylic screws, and a jigsaw! And super happy with how they turned out :)
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DOPE. I may try. detailed instructions, pics? How much did it cost for materials? What kind of blade for jig saw?
 
DOPE. I may try. detailed instructions, pics? How much did it cost for materials? What kind of blade for jig saw?
It was my first time ever doing anything like this so I was nervous but it was way easier than I thought. Also my first time using a jigsaw haha ‍ but I got most of the stuff off Amazon, I used 1/4 inch thick polycarbonate, and the one I bought had a grid with lines on the back for easier cutting. I can post a link if you want. And the netting was also from Amazon too! I used a hand tap for the holes for the screws and then acrylic screws! I used a T101B blade with the jigsaw, and as far as materials cost wise, the screws were under 6 bucks, and the polycarbonate was 39 (the brand I bought is Robosource from Amazon) and I was able to get all three lids out of the 24x24 sheet, but cost wise that will vary depending on how big someone's tank is. For my 40 gal lids I also bought some acrylic clips (12.99) because there's no lip for the lid to sit on, like there is on my biocube. I did lots of research on what to use, and I can come back and report in a few months if I see any bowing but from my understanding the polycarbonate at 1/4 inch thick should hold up against that. Oh and I used a hand sander to soften the edges :) so like overall for the three lids I spent like about 60 bucks, give or take :)
 
You've done very well indeed, you could start selling these :beaming-face-with-smiling-eyes:
 
Very solid, highly recommend writing up a thorough "how to" for us who wish to replicate this awesomeness!
 
Great job! I make tons of these.. I’d invest in a router if you wanna make it really fast and super clean! They’re simple to do and takes about a hour. I encourage everyone to diy I love it! Haha..
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Great job! I make tons of these.. I’d invest in a router if you wanna make it really fast and super clean! They’re simple to do and takes about a hour. I encourage everyone to diy I love it! Haha..
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What router bit do you use to cut?
 
I wonder if a small router bit could be used to cut a groove then use screen spline to hold the mesh in place? I may need to try making one of these for my reefer 300. I have a router table but need to look into a guide like @Troylee has.
EDIT @Troylee appears to be reading my mind lol
 
I wonder if a small router bit could be used to cut a groove then use screen spline to hold the mesh in place? I may need to try making one of these for my reefer 300. I have a router table but need to look into a guide like @Troylee has.
EDIT @Troylee appears to be reading my mind lol
1/8” bit above and 3/32 window spline works perfect. I like to drag a razor blade or knife down the groove to take the sharp edges off “or a piece of sand paper” it helps when installing the mesh and keeps it from cutting the mesh when installing it.
 

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1/8” bit above and 3/32 window spline works perfect. I like to drag a razor blade or knife down the groove to take the sharp edges off “or a piece of sand paper” it helps when installing the mesh and keeps it from cutting the mesh when installing it.
It looks like you machine /cut the edges so the lids rests on the tank and doesn't slide off. Can you share the bit you use for that purpose?
 

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