@Crabs Mcjones Thanks again for all this information / pictures. It helps me visualize your setup, that is very helpful

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Here is what I am going to try, I will split the ball in two and do the following.
Ball 1: Run the H380 for three hours during a while and if not turning white, I will increase the duration of the lights. Technically I bought it from a store that was growing it already under a H380 so might be good, their light is 7 inch above the water and chaeto was almost at the surface. I will run my light at 12" like you are doing.
Ball 2: Run the H80 as currently done at 7 inch above the water for 12 hours.
I will manually switch the balls every day from the refugium to a dark area of my sump. Hopefully I start noticing growth on a least one ball.
Last question

, is your chaeto tumbling or not?